System Operation
The electronic ignition (EI) system consists of the following:
• | The ignition control (IC) module |
• | The crankshaft position (CKP) sensor |
• | The camshaft position (CMP) sensor |
• | The powertrain control (PCM) module |
In this system the secondary windings of each coil feed two spark plugs,
and neither end of the windings are grounded. The engine cylinders are paired
in opposites, i. e. cylinders 1 and 4, and 2 and 3. Each pair is on top
dead center at the same time. When a coil discharges both plugs fire at
the same time to complete a series circuit. The cylinder on the compression
stroke is said to be the event cylinder, the cylinder on the exhaust stroke
the waste cylinder. The waste cylinder requires very little of the available
energy to fire the spark plug, the event cylinder will use most of the energy.
This same process will be repeated when the respective pair of cylinders
are on the opposite stroke. This method of ignition is known as waste spark
ignition.
It is possible in a waste spark ignition system for a spark plug to
fire even if it's companion plug is disconnected. The disconnected plug wire
acts as one plate of a capacitor, with the engine being the other plate.
These two capacitor plates are charged as the spark jumps across the gap
of the connected spark plug. The plates are then discharged as the secondary
energy is dissipated in an oscillating current across the gap of the spark
plug that is still connected. Secondary voltage requirements are very high
with part of the circuit open, but the ignition coil has enough reserve
energy to fire the connected plug at idle. Under high load it is possible
neither plug will fire resulting in a severe misfire. In order to properly
control the ignition timing, the PCM relies on the following information:
• | The engine load (manifold pressure or vacuum) |
• | The engine coolant temperature |
• | The intake air temperature |
• | The crankshaft position |
System Components
The Crankshaft Position (CKP) Sensor
This system uses a magnetic CKP sensor, mounted remotely from the ICM,
which protrudes into the block within approximately 0.050 inches
from the crankshaft reluctor. The reluctor is a special wheel which is cast
into the crankshaft with 7 slots machined into the wheel, 6 of which are
equally spaced (60 degrees apart). A seventh slot is spaced 10 degrees
from one of the other slots and serves to generate sync-pules. As the reluctor
rotates as part of the crankshaft, the slots change the magnetic field of
the sensor, creating an induced voltage pulse. This signal is known as the
7x or low resolution signal because it occurs 7 times per crankshaft resolution.
The PCM uses this signal to determine the speed and position of the crankshaft.
The 7x reference signal is also used for fuel injector activation and ignition
coil sequencing.
Ignition Coils
Two separate coils are mounted to the ignition coil assembly. Each coil
provides the spark for two plugs simultaneously (waste spark distribution).
Each coil can also be replaced separately.
Ignition Control Module (ICM)
The ICM receives the Ignition Control (IC) signals from the PCM which
in turn triggers the corresponding ignition coils. Since the PCM controls
spark timing and ignition control during crank and run, there is no bypass
mode. The ICM is not repairable. When an ICM is replaced, transfer the remaining
components to the new module.