GM Service Manual Online
For 1990-2009 cars only

Object Number: 23064  Size: SF
Engine Controls Components
OBD II Symbol Description Notice
ESD Notice

Circuit Description

This test checks for a low engine coolant condition. The pressurized coolant bottle is equipped with a level switch which opens when coolant level is low. The PCM monitors the state of this switch through CKT 1478 and measures the time that the switch is open. If the switch is open for longer than a calculated period of time, the PCM signals the IPC/DIC via the data link to turn on the LOW ENGINE COOLANT message.

The calculated period of time, between 2.1 and 26.3 seconds, before a low coolant condition is recognized is based on vehicle speed and acceleration. The higher vehicle speed and acceleration, the longer the time before a low coolant condition will be recognized. Low coolant level message is displayed on the IPC/DIC for the entire ignition cycle.

Diagnostic Aids

The Engine coolant level switch shares a common sensor/switch ground (CKT 451). An intermittent at any of these connections could possibly cause the Low Engine coolant message to remain ON If coolant level is OK.

If the customer complaint is that the coolant level is low but the message does not display, check the engine coolant level switch for binding or stuck closed.

Test Description

The numbers below refer to the step numbers on the Diagnostic Table.

  1. Checks if low coolant level is causing the message.

  2. Checks for a faulty coolant level switch.

  3. Checks CKT 451 for an open.

  4. This test checks for a short or open in CKT 1478 or a faulty PCM.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check ?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Caution: Do not remove the pressure cap from the high fill reservoir while the engine is at normal operating temperature. An unexpected release of hot engine coolant may result in severe burns.

  1. Install the scan tool.
  2. Turn the key ON.
  3. Physically check engine coolant level in surge tank.
  4. Fill the engine coolant to the proper level if necessary.
  5. Observe Eng Coolant Lvl. display on the scan tool.

Does the scan tool display OK?

--

Go to Step 3

Go to Step 4

3

  1. Disconnect the Engine coolant level switch connector.
  2. Observe Eng Coolant Lvl. display on the scan tool.

Does the scan tool display LOW?

--

Fault not present. Go to Diagnostic Aids

Go to Step 7

4

  1. Disconnect the Engine coolant level switch connector.
  2. Jumper terminal A to terminal B (harness side).
  3. Observe Eng Coolant Lvl. display on the scan tool.

Does the scan tool display OK when jumpered and LOW when the jumper is removed?

--

Go to Step 8

Go to Step 5

5

  1. Jumper terminal A of the engine coolant level switch connector, harness side with a fused jumper to a known good ground.
  2. Observe Eng Coolant Lvl. display on the scan tool.

Does the scan tool display OK when jumpered and LOW when the jumper is removed?

--

Go to Step 13

Go to Step 6

6

  1. Turn the key to OFF.
  2. Using DMM J 39200 disconnect the PCM connector C2 and measure resistance from terminal A of the engine coolant level switch connector to PCM connector C2 terminal 56 (harness side).

Is the resistance measured greater than the specified value?

5 ohms

Go to Step 10

Go to Step 9

7

Check for a short to ground on CKT 1478.

Was a short to ground found and repaired?

--

Go to Powertrain Control Module Diagnosis

Go to Step 11

8

Check terminal contact at the Engine coolant level switch.

Was a terminal contact problem found and repaired?

--

Go to Powertrain Control Module Diagnosis

Go to Step 12

9

Check terminal contact at the PCM connector C2 terminal 56.

Was a terminal contact problem found and repaired?

--

Go to Powertrain Control Module Diagnosis

Go to Step 11

10

Repair open in CKT 1478.

Is the repair complete?

--

Go to Powertrain Control Module Diagnosis

--

11

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the replacement complete?

--

Go to Powertrain Control Module Diagnosis

--

12

Replace the Engine coolant level switch.

Is the replacement complete?

--

Go to Powertrain Control Module Diagnosis

--

13

Repair the open in CKT 451.

Is the repair complete?

--

Go to Powertrain Control Module Diagnosis

--