Removal Procedure
- Remove the retainer and
the electrical connector (2) from the fluid level sensor.
- Drain the brake fluid from the master cylinder reservoir.
- Tap back the pins until
clear of reservoir. Be careful not to damage the reservoir or master cylinder.
If needed, loosen or remove the strut cross bar for access; refer to Front
Suspension.
- Remove the reservoir.
- Remove the seals.
- Inspect the reservoir for cracks or deformities. If found, replace
the reservoir.
- Clean the reservoir with clean denatures alcohol and dry the reservoir
with unlubricated compressed air.
Installation Procedure
- Lubricate the new seals
and the reservoir bayonets with clean brake fluid.
- Install the seals, making sure they are fully seated.
- Install the reservoir onto the master cylinder by pressing straight
down by hand until pin holes are aligned.
- Tap in pins to retain
reservoir. Be careful not to damage the reservoir or master cylinder. If strut
cross bar had been loosened or removed, reinstall; refer to Front Suspension.
- Fill the master cylinder
reservoir to full level mark using only Delco® Supreme II Brake fluid,
or equivalent DOT 3 brake fluid, as specified in Maintenance and Lubrication.
- Install the electrical connector (2) to fluid sensor, and secure
with the retainer (1).
- Bleed the hydraulic system. Refer to
Hydraulic Brake System Bleeding
.