GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value(s)

Yes

No

1

Did you perform the Diagnostic System Check?

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Go to Step 2

Go to Defogger System Check

2

  1. Connect a scan tool.
  2. Turn the ignition switch to ON.
  3. Access output tests for rear defogger.
  4. Observe the relay on/off while pressing the rear defog button.

Does Zone 1 turn ON followed by Zone 2?

--

Go to Step 6

Go to Step 3

3

Use the scan tool to command the rear defogger on.

Does Zone 1 turn ON followed by Zone 2?

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Go to Step 4

Go to Step 5

4

Replace the HVAC control assembly. Refer to Control Assembly Replacement in HVAC.

Is the repair complete?

--

System OK

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5

Replace the HVAC programmer. Refer to Programmer Replacement in HVAC.

Is the repair complete?

--

System OK

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6

  1. Remove the rear defog relays.
  2. Connect a test lamp from ground to relay terminal C3 (relay 1) or C7 (relay2).

Does the test lamp light?

 

Go to Step 10

Go to Step 7

7

Repair the open in CKT 1240 (ORN) relay 1 or circuit 1440 (ORN) relay 2.

Is the repair complete?

--

System OK

Go to Step 8

8

Repair the short to ground in CKT 1240 (ORN) relay 1 or circuit 1440 (ORN) relay 2.

Is the repair complete?

--

System OK

Go to Step 9

9

Repair the short to ground in CKT 270 (TAN) relay 1 or circuit 293 (PPL) relay 2.

Is the repair complete?

--

System OK

 

10

Connect a test lamp from ground to relay 1 terminal C1 or relay 2 terminal C5.

Does the test lamp light?

--

Go to Step 12

Go to Step 11

11

Repair the open or short in circuit 41

Is the repair complete?

--

System OK

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12

  1. Connect a test lamp from ground to relay 1 terminal C1 and B3 or relay 2 terminal C5 and B7.
  2. Press the rear defog button to turn ON.

Does the test lamp light?

--

Go to Step 15

Go to Step 13

13

Inspect circuit  1777 (RED) relay 1 or circuit 193 (WHT) relay 2 for an open.

Was an open found and repaired?

--

System OK

Go to Step 14

14

Replace the HVAC programmer. Refer to Programmer Replacement in HVAC.

Is the repair complete?

--

System OK

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15

  1. Remove the HTD O/S Mirror fuse.
  2. Connect a test lamp from ground to relay 1 terminal C3 and B1 or relay 2 terminal C7 and B

Does the test lamp light?

--

Go to Step 16

Go to Step 17

16

Replace the suspect relays.

Is the repair complete?

--

System OK

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17

Repair the open in CKT 270 (TAN) relay 1 or circuit 293.

Is the repair complete?

--

System OK

Go to Step 18

18

Repair circuit 1050 (BLK).

Is the repair complete?

--

System OK

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