Removal Procedure
- Remove the IP carrier assembly, to gain access to the brake pedal
assembly to cowl mounting bolts. Refer to
Instrument Panel Carrier Replacement
in Instrument Panel, Gauges and Console.
- Disconnect the electrical
connectors from the stoplamp/ABS/shift lock switch (2).
- Remove the stoplamp/ABS/shift lock switch from the brake pedal
assembly. Refer to
Stop Lamp Switch Replacement
.
- Remove the TCC/cruise control release switch from the brake pedal
assembly. Refer to
Cruise Control Release Switch Replacement
in Cruise Control.
- Remove the vacuum brake
booster pushrod retainer.
- Remove the pushrod foam spacer.
- Remove the vacuum brake booster pushrod from the brake pedal.
- Remove the accelerator control cable. Refer to
Accelerator Control Cable Replacement
in Engine Controls -
3.5L.
- Remove the brake pedal assembly to cowl mounting nuts.
- Remove the brake pedal assembly to booster stud mounting nuts.
- Remove the brake pedal bracket and pedal assembly.
Installation Procedure
- Install the brake pedal
assembly onto the booster studs.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the booster
stud mounting nuts.
Tighten
Tighten the brake pedal to booster stud mounting nuts to 23 N·m
(17 lb ft).
- Install the brake pedal to cowl studs mounting nuts.
Tighten
Tighten the brake pedal to cowl studs mounting nuts to 16 N·m
(12 lb ft).
- Apply lubricant, GM P/N 1050109 or equivalent, to brake pedal
clevis pin .
- Install the pushrod onto brake pedal clevis pin.
- Install the brake pedal foam spacer to the brake pedal clevis
pin.
- Install the pushrod retainer to the brake pedal clevis pin.
- Install the accelerator control cable. Refer to
Accelerator Control Cable Replacement
in Engine Controls -
3.5L.
- Install the electrical
connectors to the stoplamp/ABS/shift lock switch (2).
- Install the stoplamp/ABS/shift lock switch (2). Refer to
Stop Lamp Switch Replacement
.
- Install the TCC/cruise control release switch. Refer to
Cruise Control Release Switch Replacement
in Cruise Control.
- Install the IP assembly. Refer to
Instrument Panel Carrier Replacement
in Instrument Panel, Gauges and Console.