Cleaning Procedure
- Remove any old thread sealant and gasket material or sealant.
- Clean all the following areas with solvent:
- Clean all threaded and through holes with solvent.
Caution: Wear safety glasses in order to avoid eye damage.
- Dry the
lower engine block with compressed air.
Visual Inspection
- Inspect the crankshaft bearing journals for damage or spun bearings.
The crankshaft bearing journals are not repairable, if the crankshaft bearing
journals are damaged the cylinder block assembly must be replaced.
- Inspect the crankshaft rear oil seal bore for damage. The crankshaft
rear oil seal bore is not repairable, if the crankshaft rear oil seal bore
is damaged the cylinder block assembly must be replaced.
- Inspect all sealing and mating surfaces for damage, repair or
replace the cylinder block assembly if necessary.
- Inspect all threaded and through holes for damage or excessive
debris.
- Inspect all bolts for damage, if damaged replace with new bolts
only.
- Ensure the oil bypass valve is not damaged. The oil bypass valve
is not serviced separately, if the oil bypass valve is damaged or not operating
properly the cylinder block assembly must be replaced.
- Inspect the crankshaft oil scraper for cracks or damage, replace
if cracked or damaged.
- Inspect the lower engine block for cracks. Do not repair any cracks.
If cracks are found, the cylinder block assembly must be replaced.
- Repair any damaged threaded holes. Refer to
Thread Repair Specifications
and
Thread Repair
.