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Powertrain Control Module Controlled Generator Diagnosis L Terminal Circuit


Object Number: 293702  Size: SF
Instrument Cluster, Generator
Engine Controls Components
OBD II Symbol Description Notice
ESD Notice

Circuit Description

When the ignition switch is in the Run position, the PCM supplies voltage to the L terminal of the generator, turning on the digital voltage regulator. When the engine is started, the regulator senses the AC output of the stator via an internal circuit. The regulator will then control the output of the generator by pulse width modulating the field current. This PWM signal is fed back to the PCM on the F terminal circuit. The PCM monitors generator output using this signal. The PCM controls the charge warning indicator in the I/P via Class 2 serial data.

Diagnostic Aids

A generator fault, such as a shorted output diode, malfunctioning regulator, open or shorted rotor, or open sense lead may cause a low battery charge. Refer to Charging System Check for further information and generator diagnosis.

Use a scan tool in order to diagnosis the generator circuits. A scan tool displays Commanded GEN Off when there is a problem with the L-terminal circuit.

L Terminal Circuit and F Terminal Circuit shorted together causes GEN PWM to remain fixed at approximately 25%.

Test Description

The numbers below refer to the step numbers on the Diagnostic Table.

  1. This isolates if the generator is at fault or if the PCM and wiring are at fault.

  2. A poor connection at the generator will cause a no output condition.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Important: This table assumes there is a charging system problem. Before proceeding with this table check the generator output.

  1. Ensure that the battery is fully charged.
  2. Disconnect the generator connector.
  3. Idle the engine.
  4. Measure the voltage to ground at Pin B in the generator harness connector using DMM J 39200 .

Is the voltage near the value specified?

5V

Go to Step 9

Go to Step 3

3

  1. Turn the key to Off.
  2. Disconnect the PCM.
  3. Check for continuity from battery ground to Pin B in the generator harness connector using DMM J 39200 .

Does the circuit have continuity to ground?

--

Go to Step 5

Go to Step 4

4

Check the resistance of the L Terminal circuit between Pin B in the generator harness connector and the PCM harness connector.

Is the resistance the same or less than the value specified?

5ohms

Go to Step 7

Go to Step 6

5

Repair the L Terminal circuit shorted to ground.

Is the action complete?

--

System OK

--

6

Repair the open/high resistance L Terminal circuit.

Is the action complete?

--

System OK

--

7

Check for poor connections/terminal tension at the PCM. Refer to Intermittents and Poor Connections Diagnosis .

Was a problem found and corrected?

--

System OK

Go to Step 8

8

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

System OK

--

9

Check for poor connections/terminal tension at the Generator. Refer to Intermittents and Poor Connections Diagnosis .

Was a problem found and corrected?

--

System OK

Go to Step 10

10

Repair or replace the Generator. Refer to Generator Replacement .

Is the action complete?

--

System OK

--

Powertrain Control Module Controlled Generator Diagnosis F Terminal Circuit


Object Number: 293702  Size: SF
Instrument Cluster, Generator
Engine Controls Components
OBD II Symbol Description Notice
ESD Notice

Circuit Description

The F-terminal circuit from the generator is a pulse width modulation (PWM) signal to the PCM from the digital voltage regulator. The pulse width of the signal is proportional to generator output. The PCM monitors the PWM frequency to determine electrical load on the charging system.

Diagnostic Aids

A generator fault, such as a shorted output diode, malfunctioning regulator, an open or shorted rotor, or an open sense lead may cause a low battery charge. Refer to Charging System Check for further information and generator diagnosis.

F Terminal Circuit shorted to B+ causes GEN PWM to be fixed at approximately 70 %.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to the Powertrain On Board Diagnostic (OBD) System Check

2

  1. Idle the engine.
  2. Monitor Generator PWM using the scan tool.

Does the scan tool display the specified value?

0%

Go to Step 4

Go to Step 3

3

Does the scan tool display the specified value?

100%

Go to Step 7

System OK

4

  1. Turn the key to Off.
  2. Disconnect the generator connector.
  3. Start and idle the engine.
  4. Probe Pin C in the generator harness connector using test lamp J 35616-200 connected to B+ while monitoring the Generator PWM parameter on the scan tool.

Does the parameter change from 0% to 100%?

--

Go to Step 11

Go to Step 5

5

  1. Turn the key to Off.
  2. Disconnect the PCM.
  3. Check the resistance of the F Terminal circuit from the PCM harness connector to Pin C in the generator harness connector using the DMM J 39200 .

Does the DMM indicate the same or less than the specified value?

5 ohms

Go to Step 6

Go to Step 9

6

Check for continuity from Pin C to battery ground in the generator harness connector using the DMM J 39200 .

Does the DMM indicate continuity?

--

Go to Step 10

Go to Step 13

7

Disconnect the generator harness connector.

Does the scan tool display the specified value?

0%

Go to Step 12

Go to Step 8

8

Repair the F Terminal circuit shorted to voltage.

Is the action complete?

--

System OK

--

9

Repair the open/high resistance F Terminal circuit.

Is the action complete?

--

System OK

--

10

Repair the F Terminal circuit shorted to ground.

Is the action complete?

--

System OK

--

11

Check for poor connections/terminal tension at the Generator. Refer to Intermittents and Poor Connections Diagnosis .

Was a problem found and corrected?

--

System OK

Go to Step 12

12

Repair or replace the Generator. Refer to Generator Replacement .

Is the action complete?

--

System OK

--

13

Check for poor connections/terminal tension at the PCM. Refer to Intermittents and Poor Connections Diagnosis .

Was a problem found and corrected?

--

System OK

Go to Step 14

14

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming

Is the action complete?

--

System OK

--