When an A/C mode is selected, the A/C control head or the A/C programmer supplies a 12 volt signal to the powertrain control module (PCM) A/C request input. The A/C compressor clutch relay is controlled by the PCM. The PCM provides a ground path for the A/C relay coil. When the A/C compressor relay is engaged, battery voltage is supplied to the compressor clutch coil. The PCM enables the A/C compressor clutch whenever the engine is running and the A/C has been requested unless one or more of the following conditions are present:
• | The throttle angle is more than 96%. |
• | The A/C head pressure is more than 440 psi (4.6 volts) or less than 35 psi (0.4 volt) as determined by the A/C refrigerant pressure sensor. |
• | The ignition 1 voltage is below 10.5 volts. |
• | The engine speed is more than 4300 RPM for longer than 1 second. |
• | The engine speed is more than 5400 RPM for any amount of time. |
• | The engine coolant temperature (ECT) is more than 124°C (255°F). |
• | The intake air temperature (IAT) is less than 5°C (41°F). |
Any of the conditions described above inhibit A/C compressor relay operation.
Inspect for the following conditions:
• | A faulty connection at the PCM. Inspect the harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and faulty terminal to wire connections. |
• | Inspect the wiring harness for damage. If the harness appears to be OK, disconnect the PCM, turn the ignition on, and observe a voltmeter connected to the A/C relay control circuit at the PCM harness connector while moving the connectors and wiring harnesses related to the A/C relay. A change in voltage indicates the location of the malfunction. |
Test for the conditions that disable the A/C operation:
• | The throttle angle is more than 96%. |
• | The A/C head pressure is more than 440 psi (4.6 volts) or less than 35 psi (0.4 volt) as determined by the A/C refrigerant pressure sensor. |
• | The ignition 1 voltage is below 10.5 volts. |
• | The engine speed is more than 4300 RPM for longer than 1 second. |
• | The engine speed is more than 5400 RPM for any amount of time. |
• | The engine coolant temperature (ECT) is more than 124°C (255°F). |
• | The intake air temperature (IAT) is less than 5°C (41°F). |
Step | Action | Value(s) | Yes | No | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | Did you perform the Powerrtrain On-board-Board Diagnostic (OBD) System Check? | -- | ||||||||||
2 | Are any PCM or HVAC DTCs stored? | -- | Diagnose the DTCs first. | |||||||||
3 |
Important: The following conditions must be met before continuing with this step:
Is the A/C clutch engaged? | -- | ||||||||||
4 |
Is the A/C clutch engaged? | -- | Refer to Diagnostic Aids | |||||||||
5 |
Does the A/C Request display YES? | -- | ||||||||||
6 | Observe the A/C pressure sensor display on the scan tool. Does the A/C pressure sensor indicate a voltage between the specified values? | 0.4 - 4.6 V | Go to A/C Controls Diagnosis, in Heater, Ventilation, and Air Conditioning | |||||||||
7 |
Is high side refrigerant pressure within the specified range? | 35 - 440 psi | Go to DTC P0530 Air Conditioning (A/C) Refrigerant Pressure Sensor Circuit | Go to Refrigerant Recovery and Recycling, Adding Oil Evacuation and Recharging Procedures in Heater, Ventilation and Air Conditioning | ||||||||
8 | Inspect the A/C clutch fuse. Is the A/C cutch fuse open? | -- | ||||||||||
9 |
Was a problem found? | -- | ||||||||||
10 |
Is the A/C clutch engaged? | -- | ||||||||||
11 |
Was a problem found? | -- | ||||||||||
12 |
Was a problem found? | -- | ||||||||||
13 |
Is the A/C clutch engaged? | -- | ||||||||||
14 | Disconnect the A/C clutch connector. Is the A/C clutch engaged? | -- | ||||||||||
15 | Replace the A/C clutch. Did you complete the repair? | -- | -- | |||||||||
16 | Replace the A/C relay. Did you complete the repair? | -- | -- | |||||||||
17 | Locate and repair the short to voltage in the battery positive feed circuit to the A/C clutch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | -- | |||||||||
18 |
Important: The following conditions must be met before continuing with this step:
Did the A/C clutch engaged and disengage? | -- | System OK |