Tools Required

J 22610 Service Boot Clamp Installer

1. To remove the rack and pinion boot and the breather tube; refer to Steering Gear Boot and Breather Tube Replacement - Off Vehicle .

Notice: The rack must be held during removal and installation of the inner tie rod in order to prevent damage to the rack.

2. Slide the shock dampener (2) back on the rack (1).
3. Remove the shock dampener (2) from the inner tie rod assembly (5).
4. Remove the inner tie rod assembly (5) from the rack assembly (1) as follows:

4.1.	Place a wrench on flats of rack assembly (3).

4.2.	Place another wrench on the flats of the inner tie rod housing (4).

4.3.	Rotate the inner tie rod housing (4) counterclockwise until the inner tie rod (5) separates from the rack (1).

1. Install the new boot clamp (1) onto the rack and pinion boot (3).



2. Prior to boot installation, apply grease to the inner tie rod assembly (2) and the rack and pinion gear assembly (1).
3. Install the rack and pinion boot (3) onto the inner tie rod assembly.
4. Align the breather tube with the mark made during removal and the molded nipple of the rack and pinion boot.
5. Install the rack and pinion boot (3) onto the gear assembly until the rack and pinion boot (3) is seated in the gear assembly groove.

Important: The rack and pinion boot (3) must not be twisted, puckered or out of shape in any way. If the rack and pinion boot (3) is not shaped properly, adjust the rack and pinion boot (3) by hand before installing the boot clamp.

6. Install the rack and pinion boot (3) onto the inner tie rod assembly (2).



7. Install the boot clamp (2) on the boot (1) with J 22610 .
8. Crimp the boot clamp (2).
9. Pinch the pliers together on the rack and pinion boot (1) in order to install the tie rod end clamp.



10. Install the hex jam nut (2) to the inner tie rod assembly (1).
11. To assemble the outer tie rod assembly; refer to Rack and Pinion Outer Tie Rod End Replacement .