GM Service Manual Online
For 1990-2009 cars only

Compressor Leak Testing V7 - Direct Mount

Tools Required

    • J 39400-A Halogen Leak Detector
    • J 39893 Pressure Test Adaptor
    • J 43600 ACR 2000 Air Conditioning Service Center

    Object Number: 210407  Size: SH
  1. With the sealing washers in place, install J 39893 on the rear head of the A/C compressor.
  2. Connect the gage charging lines and J 43600 .
  3. Pressurize the suction and the high-side of the A/C compressor with R-134a refrigerant.
  4. With the A/C compressor in a horizontal position, rotate by hand the A/C compressor shaft in the operating direction.
  5. Rotate the shaft several times.

  6. Using J 39400 , inspect for leaks at the following locations:
  7. 5.1. The pressure relief valve
    5.2. The rear head switch
    5.3. The front head seal
    5.4. The rear head seal
    5.5. The through bolt head gaskets
    5.6. The A/C compressor shaft seal
  8. Perform the measures necessary to correct any external leaks.
  9. Inspect for leaks following any repair.
  10. Recover the refrigerant.
  11. Disconnect the hoses from J 39893 and remove J 39893 .