Refer to
EVAP Control System Overview
The evaporative system includes the following components:
• | The fuel tank |
• | The EVAP vent solenoid |
• | The fuel tank pressure sensor |
• | The fuel pipes and hoses |
• | The vapor lines |
• | The fuel cap |
• | The evaporative emission canister |
• | The purge lines |
• | The EVAP purge solenoid |
The EVAP purge solenoid valve allows manifold vacuum to purge the canister. The Powertrain Control Module (PCM) supplies a ground to energize the solenoid valve (purge ON). The EVAP purge solenoid control is Pulse Width Modulated (PWM) or turned ON and OFF several times a second. The duty cycle (pulse width) is determined by engine operating conditions including load, throttle position, coolant temperature and ambient temperature. The duty cycle is calculated by the PCM and the output is commanded when the appropriate conditions have been met.
The EVAP Vent solenoid is used to seal the EVAP system during the EVAP leak diagnostic tests. The fuel tank pressure sensor is used to monitor vacuum in the system during the diagnostic tests.
A stuck closed EVAP purge solenoid, stuck open EVAP vent solenoid, disconnected or damaged EVAP purge line or vent hose, leaking fuel cap, or fill neck should set a DTC P0440 Evaporative Emission (EVAP) System . A small leak in the EVAP system should set a DTC P0442 Evaporative Emission (EVAP) System Small Leak Detected An EVAP vent solenoid stuck closed, a restricted vent hose, or a blocked EVAP canister should set a DTC P0446 Evaporative Emission (EVAP) Vent System Performance . A continuous purge condition with no purge commanded by the PCM (EVAP purge solenoid stuck open or leaking) should set a DTC P.O.W. EVAP System Flow During Non-Purge. Refer to the DTC tables for further diagnostic procedures regarding the EVAP system.
Check for the following conditions:
• | Poor connection at PCM |
• | Inspect harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connection. |
• | Damaged harness |
• | Inspect the wiring harness for damage. If the harness appears to be OK, observe the Fuel Tank Pressure display on the scan tool while moving connectors and wiring harnesses related to the sensor. A change in the display will indicate the location of the malfunction. |
• | Incorrect EVAP purge or vacuum source line routing |
• | Verify that the source vacuum and EVAP purge lines to the canister purge valve are not switched. |
Important: Although these diagnostics are considered type A, they act like type B.A. diagnostics under certain conditions. Whenever the EVAP diagnostics report that the system has passed, or if the battery has been disconnected, the diagnostic must fail during two consecutive cold start trips before setting a DTC. The initial failure is not reported to the diagnostic executive or displayed on a scan tool. A passing system always reports to the diagnostic executive immediately.
Number(s) below refer to the step number(s) on the Diagnostic Table:
Verifies that the fuel tank pressure sensor accurately reacts to EVAP system pressure changes. The EVAP station is pressurizing a sensor that normally reads vacuum. The tech II reads high pressure at 0 volts and high vacuum at 5 volts. The tech II can only read a max pressure of 6.0 in. of H2O (0 Volts). However the EVAP service station can pressurize the system to much higher pressures. The scan tool value should be within +/- 0.5 of the specified value.
Checks for a stuck closed EVAP Vent Valve/Solenoid. The value should decrease to within +/- 1.0 in. Hg of the specified value.
Step | Action | Value(s) | Yes | No | ||||
---|---|---|---|---|---|---|---|---|
Was the Powertrain OBD System Check performed? | -- | |||||||
Important: : Visually/physically inspect for the following conditions:
Is DTC P0443 Evaporative Emission (EVAP) Purge Solenoid Control Circuit or DTC P0449 Evaporative Emission (EVAP) Vent Solenoid Control Circuit also set? | 0 in. H2O | Go to the other DTC first | ||||||
Is the Fuel Tank Pressure at the specified value? | 0 in. H2O | Go to DTC P0453 Fuel Tank Pressure Sensor Circuit High Voltage | ||||||
Important: Before continuing with diagnosis, zero the EVAP Pressure and Vacuum
(inches of H2O) gauges on the
Important: Do not exceed the pressure in the specified value.
Can specified value be achieved? | 5 in. H2O | |||||||
Is Fuel Tank Pressure at the specified value? | 5 in. H2O | |||||||
Does the EVAP pressure gauge decrease to near the specified value within 2 minutes with the rotary switch in the "OFF/Hold" position? | -5 in H2O | Go to DTC P0446 Evaporative Emission (EVAP) Vent System Performance | ||||||
Is the vacuum level near the specified value? | 0 in. Hg | |||||||
Is vacuum level above the specified value? | 15 in. Hg | |||||||
9 |
Is the action complete? | -- | -- | |||||
10 |
Was a problem found? | -- | Go to DTC P0452 Fuel Tank Pressure Sensor Circuit Low Voltage | |||||
11 |
Important: Check for carbon release into the EVAP system. Refer to diagnostic aids.
Is the action complete? | -- | -- | |||||
12 |
Was a problem found? | -- | ||||||
Important: Do not exceed the pressure in the specified value.
Does the EVAP pressure decrease to less than the second specified (lower) value within 2 minutes with the rotary switch in the "Off/Hold" position? | 15 in. H2O 10 in. H2O | Go to DTC P0442 Evaporative Emission (EVAP) System Small Leak Detected | System OK |