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CAMPAIGN: ANTI-LOCK BRAKE HYDRAULIC UNIT MOUNTING BOLTS

MODELS/YEARS CERTAIN 1989 TORONADO AND TROFEO MODELS WITH ANTILOCK BRAKE SYSTEMS

CONDITION

General Motors has determined that a defect which relates to motor vehicle safety exists in some 1989 Toronado and Trofeo models equipped with the Anti-Lock Brake System (ABS). Involved vehicles may have one or both ABS hydraulic unit mounting bolts not properly seated. This condition could cause increased brake pedal travel and/or poor pedal feel if the attachment loosens. In addition, with time this condition could lead to separation of the ABS hydraulic unit from its mounting bracket. Separation would result in loss of brake function and could result in a vehicle crash without prior warning.

VEHICLES INVOLVED

All 1989 Toronado and Trofeo model vehicles equipped with the Anti-Lock Brake System (option code JL9) within the following VIN breakpoints:

Beginning Thru and Including --------- ------------------- KU300001 KU300532

There are 532 Toronados and Trofeos between the breakpoints, but only the 278 vehicles equipped with Anti-Lock Brake Systems are affected.

DEALER ACTION

To correct this condition, dealers are to replace both ABS hydraulic unit mounting bolts on all affected vehicles as per the VEHICLES INVOLVED and SERVICE PROCEDURE sections of this bulletin.

Dealers are to perform this campaign on all involved vehicles at no charge to owners, regardless of mileage, age of vehicle, or ownership from this time forward.

Whenever a vehicle subject to this campaign is taken into your new or used car inventory, or it is in your dealership for service, you are to ensure the campaign correction has been made before selling or releasing the vehicle.

Dealers are to contact owners of vehicles recently sold from your new vehicle inventory and arrange for the campaign correction to be performed.

SERVICE PROCEDURE

1. Raise hood, install left fend er cover.

2. Remove the Engine Compartment Rear Sight Shield (sometimes called a Front of Cowl Shield) from above the Pushrod Bracket Assembly.

3. Remove inboard mounting bolt (see Illustration) and install new bolt, Part Number 25525687. Torque to 50 N.m (37 lbs. ft.).

4. Repeat Step (3) for outboard mounting bolt.

5. Reinstall Engine Compartment Rear Sight Shield.

6. Install Campaign Identffication Label.

7. Remove fender cover and close hood.

CAMPAIGN IDENTIFICATION LABEL

Each label provides space to print the campaign number, and the five (5) digit dealer code of the dealer performing the campaign. Insert this information with a typewriter or ballpoint pen. When installing label, clean and dry the surface of the radiator support tie bar and apply the campaign label where it is readily visible.

PARTS INFORMATION

To ensure parts are obtained as soon as possible, order them from GM Service Parts Operations (GMSPO) on a C.I.O. order, with NO special instruction code, but order on an Advise Code (2). Use the following part number:

Description Part Number Quantity Per Vehicle ----------- ----------- -------------------- Bolt-Hydraulic Unit Mounting 25525687 2

WARRANTY CLAIM INFORMATION

PC PART-NO. TOT-PTS TC LAB-OP LHRS ST SUBLET -- -------- ------- -- ------ ---- -- ------- Replace ABS Hydraulic Unit Mounting Bolts

96 V5300 .3* -- ---

* .1 hour for clerical administration may be added to the above operation.

Parts Allowance: Current dealer price, plus 30% allowance for handling.


Object Number: 81558  Size: FS

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.