Removal Procedure
Tools Required
• | J 39243 Water
Pump Driveshaft Assembly Remover |
- Remove the water pump. Refer to SECTION 6B.
- Remove the distributor. Refer to SECTION 6D4.
- Remove the engine front cover. Refer to
Engine Front Cover Replacement
.
- Remove the reluctor ring from the crankshaft hub.
- Rotate the crankshaft until the sprocket alignment marks on the
crankshaft sprocket and the camshaft sprocket are aligned.
- Remove the camshaft sprocket bolts.
Important: Do not turn the crankshaft after the timing chain has been removed in
order to prevent damage to the pistons and the valves.
- Remove the camshaft sprocket and the camshaft timing chain.
- Remove the water pump driveshaft bolts.
- Remove the water pump driveshaft using the J 39243
.
- Remove and discard the O-ring seal from the water pump driveshaft.
- Remove the crankshaft sprocket using the J 5825-A
.
- Remove the key if necessary.
Installation Procedure
Tools Required
• | J 5590 Crankshaft
Sprocket Installer |
• | J 41546 Water
Pump Driveshaft Assembly Installer |
• | J 39087 Water
Pump Driveshaft Front Cover Oil Seal Protector |
• | J 39089 Water
Pump Driveshaft O-ring Seal Installer |
- Install the key, if previously removed.
- Install the crankshaft sprocket using the J 5590
.
- Install the water pump driveshaft using the J 41546
.
- Install the water pump driveshaft bolts.
Tighten
Tighten the water pump driveshaft bolts to 12 N·m (106 lb in).
Important: The camshaft sprocket and the water pump driveshaft gears must mesh
or damage to the camshaft retainer may occur.
- Install the camshaft sprocket.
- Install the timing chain.
- Install the camshaft sprocket bolts. Ensure the camshaft and the crankshaft
sprocket alignment marks align as shown.
Tighten
Tighten the camshaft sprocket bolts to 25 N·m (18 lb ft).
- Install the new O-ring seal to the water pump driveshaft
using the J 39089
.
- Install the reluctor ring on the crankshaft hub.
- Install the engine front cover. Refer to
Engine Front Cover Replacement
.
- Install the distributor. Refer to SECTION 6D4.
- Install the water pump. Refer to SECTION 6B.