GM Service Manual Online
For 1990-2009 cars only

In order to overhaul, following the sequence below.

  1. Draining Fluids and Oil Filter Removal
  2. Crankshaft Balancer Removal
  3. Engine Flywheel Removal
  4. Clutch Pilot Bearing Removal
  5. Oil Level Indicator and Tube Removal
  6. Exhaust Manifold Removal
  7. Exhaust Manifold Removal
  8. Water Pump Removal
  9. Throttle Body Removal
  10. Fuel Rail and Injectors Removal
  11. Intake Manifold Removal
  12. Vapor Vent Pipe Removal
  13. Engine Valley Cover Removal
  14. Valve Rocker Arm Cover Removal (Left Side)
  15. Valve Rocker Arm Cover Removal (Right Side)
  16. Valve Rocker Arm and Push Rod Removal
  17. Cylinder Head Removal (Left Side)
  18. Cylinder Head Removal (Right Side)
  19. Valve Lifter Removal
  20. Oil Filter, Adapter, and Pan Cover Removal
  21. Oil Pan Removal
  22. Engine Front Cover Removal
  23. Engine Rear Cover Removal
  24. Oil Pump, Screen and Crankshaft Oil Deflector Removal
  25. Timing Chain and Sprockets Removal
  26. Camshaft Removal
  27. Piston, Connecting Rod, and Bearing Removal
  28. Crankshaft and Bearings Removal
  29. Engine Block Plug Removal
  30. Engine Block Clean and Inspect
  31. Cylinder Boring and Honing
  32. Crankshaft and Bearings Clean and Inspect
  33. Crankshaft Balancer Clean and Inspect
  34. Engine Flywheel Clean and Inspect
  35. Piston and Connecting Rod Disassemble
  36. Piston, Connecting Rod, and Bearings Clean and Inspect (Piston and Pin)
  37. Piston, Connecting Rod, and Bearings Clean and Inspect (Connecting Rod and Bearings)
  38. Piston, Connecting Rod, and Bearings Clean and Inspect (Measuring Piston Ring End Gap)
  39. Piston Selection
  40. Piston and Connecting Rod Assemble
  41. Camshaft Bearing Removal
  42. Camshaft Bearing Removal
  43. Camshaft and Bearings Clean and Inspect
  44. Camshaft Bearing Installation
  45. Timing Chain and Sprockets Clean and Inspect
  46. Valve Rocker Arm and Push Rods Clean and Inspect
  47. Valve Lifters and Guides Clean and Inspect
  48. Cylinder Head Disassemble
  49. Cylinder Head Clean and Inspect
  50. Valve Guide Reaming/Valve and Seat Grinding
  51. Cylinder Head Assemble
  52. Oil Pump Disassemble
  53. Oil Pump Clean and Inspect
  54. Oil Pump Assemble
  55. Engine Front Cover Clean and Inspect
  56. Engine Rear Cover Clean and Inspect
  57. Engine Valley Cover Clean and Inspect
  58. Valve Rocker Arm Cover Clean and Inspect
  59. Oil Pan Cleaning and Inspection
  60. Intake Manifold Clean and Inspect
  61. Exhaust Manifold Cleaning and Inspection
  62. Vapor Vent Pipe Clean and Inspect
  63. Water Pump Clean and Inspect
  64. Service Prior to Assembly
  65. Engine Block Plug Installation
  66. Crankshaft and Bearings Installation
  67. Piston, Connecting Rod, and Bearing Installation
  68. Camshaft Installation
  69. Timing Chain and Sprockets Installation
  70. Oil Pump, Screen and Crankshaft Oil Deflector Installation
  71. Engine Rear Cover Installation
  72. Crankshaft Rear Oil Seal Installation
  73. Engine Front Cover Installation
  74. Crankshaft Front Oil Seal Installation
  75. Oil Pan Installation
  76. Oil Filter, Adapter, and Pan Cover Installation
  77. Valve Lifter Installation
  78. Cylinder Head Installation (Left Side)
  79. Cylinder Head Installation (Right Side)
  80. Valve Rocker Arm and Push Rod Installation
  81. Valve Rocker Arm Cover Installation (Left Side)
  82. Valve Rocker Arm Cover Installation (Right Side)
  83. Engine Valley Cover Installation
  84. Vapor Vent Pipe Installation
  85. Intake Manifold Installation
  86. Fuel Rail and Injectors Installation
  87. Throttle Body Installation
  88. Water Pump Installation
  89. Exhaust Manifold Installation
  90. Exhaust Manifold Installation
  91. Oil Level Indicator and Tube Installation
  92. Clutch Pilot Bearing Installation
  93. Engine Flywheel Installation
  94. Crankshaft Balancer Installation
  95. Engine Set-Up and Testing
  96. Thread Repair