GM Service Manual Online
For 1990-2009 cars only

General Description

Notice: In order to prevent overheating of the floor panel or damage to the passenger compartment, insulation, and trim materials, check the underbody for adequate clearance when inspecting or replacing the exhaust system components.

Important: Exhaust system designs vary according to the engine designation and intended use of the vehicle. The catalytic converter and muffler used on these vehicles are standard equipment. The exhaust system should not be tampered with or changed in any way. If exhaust components need to be replaced, use only original equipment parts.

The 3.8L engine equipped vehicles without RPO Y87 (performance enhancement package) use the following components:

    • A three-way catalytic converter
    • A single outlet exhaust muffler

The 3.8L engine equipped vehicles with RPO Y87 use the following components:

    • A three-way catalytic converter
    • A dual outlet muffler

The 5.7L engine equipped vehicles use the following components:

    • A dual three-way plus oxidation catalytic converter (oxidation catalytic converter)
    • A dual outlet muffler

Periodic maintenance of the exhaust system is not required. If the vehicle is raised for other service, check the condition of the complete exhaust system.

Inspect the complete exhaust system, nearby body parts, and the rear compartment lid for the following conditions:

    • Broken or damaged parts
    • Mispositioned or missing parts
    • Open seams
    • Holes
    • Loose connections
    • Other deterioration that could permit exhaust fumes to seep into the rear compartment or the passenger compartment.

Check the rear compartment for dust or water, which may indicate a problem in this area.

Correct any faulty areas immediately.

On-Vehicle Service and Component Replacement

Caution: Always wear protective goggles and gloves when removing exhaust parts as falling rust and sharp edges from worn exhaust components could result in serious personal injury.

Exhaust system service includes the replacement of the following items:

    • The catalytic converter
    • The catalytic converter and the exhaust muffler hangers
    • The complete exhaust system
    • The exhaust heat shield
    • The exhaust muffler