Standard (Open) Rear Axle
The solid rear axle found in the Camaro and Firebird is a semi-floating hypoid
rear axle, which is designed for use with the following components:
• | An open driveline (with or without a torque arm) |
• | One-piece or two-piece propeller shafts |
The rear axle has a hypoid type differential ring gear. The centerline of the
differential drive pinion gear is located below the centerline of the hypoid type
differential ring gear. The rear axle housing encloses all of the components that
are necessary for transmitting power from the propeller shaft to the rear wheels
and tires. Bolts attach the rear axle housing cover to the back of the rear axle
housing. The rear axle housing cover is removable in order to permit service of
the differential case without removing the entire axle from the vehicle.
A universal joint connects the rear end of the propeller shaft to the drive
pinion gear yoke. The drive pinion gear yoke has a splined end that fits over the
drive pinion gear. The splined end of the drive pinion gear yoke also drives the
pinion gear. Two preloaded tapered drive pinion gear bearings support the drive
pinion gear in the rear axle housing. The races of the following components are
press fit into the rear axle housing:
• | The inner drive pinion gear bearing press fits onto the drive pinion
gear. |
• | The outer drive pinion gear bearing combines a light press fit to a close
sliding fit on the yoke end of the drive pinion gear. |
The races of the inner drive pinion gear bearing and the outer pinion gear
bearing press against shoulders which are recessed in the rear axle housing.
Tightening the drive pinion gear nut compresses a collapsible drive pinion
gear spacer. This bears against the following components:
• | The outer drive pinion gear bearing |
• | A shoulder on the drive pinion gear |
The drive pinion gear spacer performs the following actions:
• | Enables automatic bearing preload adjustment. |
• | Maintains a preload on the inner drive pinion gear bearing. |
• | Maintains a preload on the outer drive pinion gear bearing. |
Enable the adjustment of the fore-and-aft position of the drive pinion gear
by placing selective drive pinion gear shims between the following components:
• | The head of the drive pinion gear |
• | The inner drive pinion gear bearing |
The differential case is one piece. Two differential side bearings support
the differential case in the rear axle housing. The differential side bearings are
preloaded by the insertion of differential bearing shims between the following components:
• | The differential side bearings |
Vary the shim thickness from side to side. This positions the differential
case for proper backlash between the differential ring gear and the differential
drive pinion gear.
Bolts attach the differential ring gear to the differential case. The following
components have splined bores used for driving the axle shaft:
• | The left differential pinion gear |
• | The right differential pinion gear |
The position of these pinion gears permits the gears to turn in counterbored
cavities of the differential case. The following components have smooth bores:
• | The upper differential pinion gear |
• | The lower differential pinion gear |
The differential pinion gear shaft holds these pinion gears in position. The
differential pinion gear shaft mounts and locks in the differential case. All four
of the gears mesh with each other.
The following components turn freely on the pinion gear shaft:
• | The upper differential pinion gear |
• | The lower differential pinion gear |
These pinion gears act as idler gears when the rear wheels turn at different
speeds.
The following components back the differential pinion gears:
• | Differential pinion thrust washers |
• | Differential side gear thrust washers |
Vehicles that are equipped with the standard rear axle and the Antilock Brake
System (ABS) only, have a single rear wheel speed sensor mounted on the differential
carrier behind the ring gear. A wheel speed sensor is bolted to the top of the rear
axle housing opposite the reluctor wheel. This sensor provides wheel speed information
to the electronic brake control module (EBCM)
Vehicles that are equipped with the limited slip rear axle, ABS, and a Traction
Control System (TCS) have rear wheel speed sensors mounted on the axle shafts just
behind the axle flange. The axle mounted reluctor wheels are an integral part of
the rear axle shaft and cannot be replaced separately. If the wheel needs to be
replaced, you must replace the entire axle.
Operation
When the vehicle turns a corner, the differential allows the outer rear tire
and wheel assembly to turn faster than the inner tire and wheel assembly.
The inner tire and wheel assembly moves more slowly than the outer tire and
wheel assembly. The inner tire and wheel assembly slows its (side) differential
pinion gear. The side differential pinion gear is slowed because the axle shaft is
splined to the side gear.
The differential pinion gears roll around the slowed (side) differential pinion
gear. This action causes the other differential pinion gear and the tire and wheel
assembly to move faster.
Limited Slip Rear Axle
Limited slip rear axles have several definite operating characteristics. An
understanding of these characteristics is necessary in order to aid diagnostics.
The rear axle limited slip differential found in Camaro and Firebird vehicles is
the Zexel Torsen® rear axle. This axle differs from the previous Auburn®
limited slip units. The Torsen® axle does not utilize clutches or cone clutches
as in other limited slip units. The Zexel Torsen® axle is a unique design which
utilizes parallel axis helical gearing to develop side gear separating force in an
axial direction and planetary gear separating force in a radial direction.
There are not any major servicing differences between the Torsen® and Auburn®
differentials except for a thrust block is used in the Torsen® differential for
retention of the C-clip as compared to a pin used in the Auburn® differential.
All the following rear axle components are interchangeable (except for the
differentials):
• | Vehicles with the limited slip rear axle |
• | Vehicles with the standard rear axle |
The Zexel Torsen® limited slip differential is non-serviceable. Diagnosis
is limited to the inspection of the unit for excessive wear to the helical gears or
the differential case. The differential should not be disassembled nor should the
helical gears be removed. The differential cases of the 2 vehicles
are not interchangeable. The following procedures are the same for both the Torsen®
limited slip differential case and the standard rear axle differential case:
• | Removal of the differential |
• | Replacement of the differential |
• | Service of the side bearings |
• | Service of the ring and pinion gear set |
• | All backlash and tooth contact pattern procedures |
Rear Axle Identification
You must know the rear axle identification code (1) and the manufacturer's
code (2) before adjusting or repairing the repair axle shafts or the differential.
The following information is stamped onto the forward side of the right axle
tube or on a metal tag on the housing cover:
• | The manufacturer's code (2) |
RPO codes for the rear axle are also printed on the service parts identification
label.
Maintenance and Lubrication
Refer to
Lubricant Level Check
for information
on measuring or adding lubricant.