Exhaust Manifold Removal Left Side

1. Loosen the Air Injection Reaction (AIR) hose clamps and remove the hose assembly.




Important: Do not remove the check valve from the AIR pipe unless service is required.

2. Remove the AIR pipe (with check valve), bolts and gasket from the left exhaust manifold.
3. Remove the spark plug wires from the spark plugs.

Do not remove the spark plug wires from the ignition coils unless required.





Important: Do not remove the oxygen sensor from the manifold unless service is required.

4. Remove the oxygen sensor from the manifold (if required).



5. Remove the exhaust manifold, bolts and gasket.
6. Discard the gasket.

Exhaust Manifold Removal Right Side

Important: Do not remove the Exhaust Gas Recirculation (EGR) valve from the pipe assembly unless service is required.

1. Remove the EGR valve, gasket, and bolts.



2. Remove the EGR valve pipe bolt (1) from the intake manifold.



3. Remove the EGR valve pipe bolts (1) and gasket from the exhaust manifold.



4. Remove the EGR valve pipe bolts from the cylinder head.
5. Remove the EGR valve pipe assembly.

With mild force, pull the EGR valve pipe from the intake manifold.

6. Remove the O-ring seal from the EGR valve pipe assembly.
7. Discard the exhaust manifold gasket and O-ring seal.




Important: Do not remove the check valve from the Air Injection Reaction (AIR) pipe unless service is required.

8. Remove the AIR pipe (with check valve), bolts, and gasket from the right exhaust manifold.
9. Remove the spark plug wires from the spark plugs.

Do not remove the spark plug wires from the ignition coils unless required.





Important: Do not remove the oxygen sensor from the manifold unless service is required.

10. Remove the oxygen sensor from the manifold.
11. Remove the exhaust manifold, bolts, and gasket.
12. Discard the gasket.