GM Service Manual Online
For 1990-2009 cars only

    Object Number: 38545  Size: SH
  1. Clean all the parts in a suitable solvent. Air dry all the parts.
  2. Inspect the gear sets for:
  3. • Cracks
    • Pitting
    • Nicks
    • Chipped gear teeth
    • High spots (small shiny spots on the gear teeth mating surface) that could cause gear noise
    • Damaged splines on the main drive gear or on the mainshaft

    Object Number: 38546  Size: SH
  4. Inspect the reverse gear set.
  5. Inspect the gear tooth surfaces on all the gear sets. Look for the following conditions:
  6. • Cracks
    • Pitting
    • Nicks
    • Chipped gear teeth
    • High spots (small-shiny spots on the gear teeth mating surface) that could cause gear noise
    • Damaged splines on the main drive gear or on the mainshaft
  7. Remove nicks and burrs with a soft stone or a crocus cloth.
  8. Replace a burred or nicked part that cannot be reconditioned by hand.
  9. Replace gears and gear assemblies that are worn or damaged.