GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 38185 Hose Clamp Pliers

Removal Procedure


    Object Number: 70064  Size: SH
  1. Remove the air cleaner intake duct. Refer to Air Cleaner Inlet Duct Replacement in Engine Controls - 3.5L (LX9).
  2. Partially drain the cooling system. Refer to Cooling System Draining and Filling .
  3. Use the J 38185 in order to reposition the hose clamp from the thermostat housing.
  4. Remove the radiator inlet hose from the thermostat housing.
  5. Remove the thermostat housing bolts.

  6. Object Number: 30962  Size: SH
  7. Remove the thermostat housing .

  8. Object Number: 30995  Size: SH
  9. Remove the thermostat.
  10. Clean and inspect the thermostat housing gasket mating surfaces.

Installation Procedure


    Object Number: 30995  Size: SH
  1. Install the thermostat.

  2. Object Number: 30962  Size: SH
  3. Install the thermostat housing.
  4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 70064  Size: SH
  5. Install the thermostat housing bolts.
  6. Tighten
    Tighten the bolts to 25 N·m (18 lb ft).

  7. Install the radiator inlet hose to the thermostat housing.
  8. Use the J 38185 in order to reposition and install the hose clamp to the thermostat housing.
  9. Install the air cleaner intake duct. Refer to Air Cleaner Inlet Duct Replacement in Engine Controls - 3.5L (LX9).
  10. Fill the cooling system. Refer to Cooling System Draining and Filling .