Special Tools

J 45059 Angle Meter

1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
2. Drain the cooling system. Refer to Cooling System Draining and Filling.
3. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
4. Lower the vehicle.
5. Remove the lower intake manifold. Refer to Lower Intake Manifold Replacement.
6. Remove the valve rocker arms and push rods. Refer to Valve Rocker Arm and Push Rod Replacement.
7. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement - Right Side.
8. Remove the right spark plug wires from the spark plugs. Refer to Spark Plug Wire Replacement.
9. Remove the right spark plugs. Refer to Spark Plug Replacement.



10. Remove the fuel line bracket bolt and the stud.
11. Remove the fuel line bracket.
12. Remove the generator. Refer to Generator Replacement.
13. Remove the right exhaust manifold. Refer to Exhaust Manifold Replacement - Right Side.



14. Remove the right cylinder head bolts and discard.
15. Remove the right cylinder head.



16. Remove the right cylinder head gasket.
17. Clean and inspect the cylinder head and the gasket mating surfaces. Refer to Engine Block Cleaning and Inspection and Cylinder Head Cleaning and Inspection.

1. Install a new right cylinder head gasket.



2. Install the right cylinder head over the locator pins and the gasket.

Caution: Refer to Fastener Caution in the Preface section.




3. Install the NEW small hex cylinder head bolts (5 and 8).
4. Install the NEW large hex cylinder head bolts (1, 2, 3, 4, 6 and 7).

Tighten

1. Tighten the cylinder head bolts a first pass in sequence to 60 N·m (44 lb ft).
2. Tighten the cylinder head bolts a final pass in sequence to 140 degrees using the J 45059 .
5. Install the right exhaust manifold. Refer to Exhaust Manifold Replacement - Right Side.
6. Install the generator. Refer to Generator Replacement.



7. Install the fuel line bracket.
8. Install the fuel line bracket bolt and the stud.

Tighten
Tighten the bolt and the stud to 50 N·m (37 lb ft).

9. Install the right spark plugs. Refer to Spark Plug Replacement.
10. Install the right spark plug wires to the spark plugs. Refer to Spark Plug Wire Replacement.
11. Install the exhaust manifold. Refer to Exhaust Manifold Replacement - Right Side.
12. Install the push rods and valve rocker arms. Refer to Valve Rocker Arm and Push Rod Replacement.
13. Install the lower intake manifold. Refer to Lower Intake Manifold Replacement.
14. Fill the crankcase with engine oil. Refer to Engine Oil and Oil Filter Replacement.
15. Fill the cooling system. Refer to Cooling System Draining and Filling.
16. Inspect for leaks.