GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2009 🢒 G8 🢒 Engine 🢒 Engine Controls and Fuel - 2.8L, 3.0L, 3.2L, or 3.6L 🢒 Fuel Level Sensor Replacement

Removal Procedure

    Warning: Refer to Gasoline/Gasoline Vapors Warning in the Preface section.

    Warning: Refer to Safety Glasses Warning in the Preface section.

    Danger: To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.

  1. Remove the fuel tank. Refer to Fuel Tank Replacement.
  2. Remove the primary fuel tank module assembly from the fuel tank. Refer to Primary Fuel Tank Module Replacement.

    3. Object Number: 2008593 Size: SH
  3. Disconnect the fuel level sensor connector (4) and unclip the wiring from the harness securing clips (5).
  4. Remove the fuel level sensor from the primary fuel tank module assembly.
  5. Unlock the locking clip (3) and gently push the fuel level sensor upwards.
  6. Remove the fuel level sensor from the primary fuel tank module assembly.

Installation


    Object Number: 2008593 Size: SH
  1. Locate and install the fuel tank level sensor (1) to the primary fuel tank module assembly (2). Make sure that the locking clip (3) engages.
  2. Connect the fuel level sensor connector (4) and route the wiring through the harness securing clips (5).
  3. Install the fuel level sensor to the primary fuel tank module assembly.
  4. Install the primary fuel tank module assembly to the fuel tank. Refer to Primary Fuel Tank Module Replacement.
  5. Install the fuel tank. Refer to Fuel Tank Replacement.