Special tools
• | Commercially Available Fuel Pump |
Fuel Tank Draining Method 1
- Ignition OFF.
Warning: Refer to Battery Disconnect Warning in the Preface section.
- Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.
Warning: Refer to Safety Glasses Warning in the Preface section.
Danger: To avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the right rear wheel. Refer to
Tire and Wheel Removal and Installation.
Warning: Refer to Gasoline/Gasoline Vapors Warning in the Preface section.
Warning: Never drain or store fuel in an open container. Always use an approved fuel storage container in order to reduce the chance of fire or explosion.
- Remove the retaining hose clamp (1) from the fuel filler hose (2).
- Remove the retaining hose clamp (3) from the fuel filler hose (2).
- Remove the fuel filler hose (2) from the vehicle.
Note: Up to approximately 36 liters (8 gallons) of
residual fuel may remain in the secondary side of the fuel tank.
Note: The
J 42960-2
(2)
is used to keep the roll over anti spill valve open.
- Install the
J 42960-2
(2)
into the fuel tank fuel filler pipe (1).
- Insert the
J 45004
(3)
into the
J 42960-2
(2) until the
J 45004
(3) reaches the bottom of the
tank.
- Use a commercially available pump to drain the fuel from the fuel tank.
Adding The Drained Fuel to The Tank.
- Remove the
J 45004
(3)
from the
J 42960-2
(2).
- Remove the
J 42960-2
(2)
from the fuel tank fuel filler pipe (1).
Warning: Never drain or store fuel in an open container. Always use an approved fuel storage container in order to reduce the chance of fire or explosion.
- Install the fuel filler hose (2) to the vehicle.
Caution: Refer to Fastener Caution in the Preface section.
- Install the retaining hose clamp (3) to the fuel filler hose (2)
and tighten to
4 N·m (35 lb in).
- Install the retaining hose clamp (1) to the fuel filler hose (2)
and tighten to
4 N·m (35 lb in).
- Install the right rear wheel. Refer to
Tire and Wheel Removal and Installation.
- Lower the vehicle to the ground. Refer to
Lifting and Jacking the Vehicle.
- Add the drained fuel to the fuel tank.
- Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.
Fuel Tank Draining Method 2
Special Tools
J 34730-1A
- Install the fuel pressure gage to the vehicle. Refer to
Fuel Tank Draining.
- Place the bleed hose of the fuel pressure gage into a suitable container.
Note: Do not leave the vehicle unattended when performing
this procedure.
- Command the fuel pump ON with a scan tool.
Note: Do not fully open the bleed valve on the fuel pressure
gage. To drain both sides of the fuel tank simultaneously there should be a restriction
on the flow rate at the bleed hose.
- Open the bleed valve on the fuel pressure gage just enough to cause a restriction
to the flow of the fuel rate at the bleed hose.
Note: To avoid damage to the fuel pump do not allow the fuel
pump to run dry while the fuel pump is in the ON state.
- Command the fuel pump OFF with the scan tool as soon as it is observed that
no more fuel is coming out of the bleed hose.
- Remove the fuel pressure gage from the vehicle. Refer to
Fuel Tank Draining.