Removal Procedure
- Relieve fuel system pressure.
Refer to
Fuel Pressure Relief
.
- Remove the upper intake manifold. Refer to
Intake Manifold Replacement
.
- Disconnect the engine fuel feed pipe at the fuel rail.
- Disconnect the engine
fuel return pipe at the fuel rail.
- Remove the fuel pressure
regulator retaining screw.
- Using a shop towel to catch any spilled fuel, lift and twist the
fuel pressure regulator in order to remove the fuel pressure regulator from
the fuel rail.
- Remove the retainer and spacer bracket from rail and discard.
- Remove the fuel pressure regulator from engine fuel return pipe.
- Remove the fuel pressure regulator inlet O-ring and discard.
Installation Procedure
Caution: Connect the fuel return line before tightening the regulator attaching
screw in order to prevent the regulator from rotating. Rotation of the regulator
could damage the retainer and spacer bracket and lead to a fuel leak at the
regulator inlet.
- Inspect the filter screen
for contamination. If contaminated, remove and replace the fuel pressure regulator.
- Lubricate new pressure regulator inlet O-ring with clean engine
oil and install on regulator inlet.
- Install the fuel return pipe to regulator.
- Install the new retainer and spacer bracket into slot on fuel
rail.
- Install the pressure regulator to fuel rail.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the pressure
regulator attaching screw.
Tighten
Tighten pressure regulator attaching screw to 8.5 N·m (75 lb in).
- Inspect and verify that retainer and spacer bracket is engaged
in slots in fuel rail. Grasp and pull on regulator to ensure that it is properly
seated.
- Connect the fuel feed
pipe at the fuel rail.
Tighten
Tighten the engine fuel pipe nut to 17 N·m (13 lb ft).
- Connect the fuel return
pipe at the fuel pressure regulator.
Tighten
Tighten the engine fuel pipe nut to 17 N·m (13 lb ft).
- Install the upper intake manifold. Refer to
Intake Manifold Replacement
.
- Install the fuel filler cap.
- Reconnect negative battery cable. Refer to
Battery Replacement
in engine electrical.
- Reconnect the negative battery cable. Refer to
Battery Replacement
.
- Check for fuel leaks.
14.1. | Turn the ignition switch On for 2 seconds. |
14.2. | Turn the ignition switch Off for 10 seconds. |
14.3. | Turn the ignition switch ON. |
14.4. | Check for fuel leaks. |