Removal Procedure
Caution: Refer to Approved Equipment for Collision Repair Caution in the Preface section.
Important: The quarter inner panel is replaced by sectioning
the panel on to the vehicle and created from a complete body side inner panel service
assembly.
- Disable the SIR system. Refer to
SIR Disabling and Enabling
in SIR.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove all related panels and components.
- Repair as much of the damage as possible. Refer to
Dimensions - Body
.
- Note the location and remove the sealers and anti-corrosion materials
from the repair area, as necessary. Refer to
Anti-Corrosion Treatment and Repair
in Paint and Coatings.
- Cut the upper sectioning joint (a).
- Cut the lower sectioning joint on the rocker panel area within the zones
shown.
Important: Do not damage any inner panels or reinforcements.
- Locate and drill out all necessary factory welds within the areas of the quarter
inner panel only. Note the number and location of the welds for installation of the
inner quarter assembly.
- Remove the damaged quarter assembly.
Installation Procedure
- For the sedan, cut the service
panel at the top of the quarter inner panel portion of the service part (b).
The sedan backer panel area used a 100 mm (4 in) weld backer.
- For the coupe, cut the service panel in corresponding locations as on the original
panel. Locations 3 and 4 use a 50 mm (2 in) weld
backer.
- Location 5 uses a 50 mm (2 in)
weld backer. Location 6 at the rocker panel areas use a 100 mm (4 in)
weld backer.
Important: If the location of the original plug weld
holes cannot be determined, space the plug weld holes every 40 mm (1½ in)
apart.
- Drill 8-mm (5/16-in) plug weld holes in the service part as necessary in the
corresponding locations noted on the original panel.
- Prepare all mating surfaces as necessary.
- Apply 3M® Weld-Thru coating P/N 05916 or equivalent to all
mating surfaces.
- Position the inner quarter assembly to the
vehicle. Clamp the assembly in place.
Important: Filler, rear wheelhouse panel must be welded
to the reinforcement assembly spare wheel carrier and the plate driver seat shoulder
belt.
- Plug weld accordingly.
- Clean and prepare all of the welded surfaces.
- Install all of the related panels and components.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to
Anti-Corrosion Treatment and Repair
in Paint and Coatings.
- Paint the repaired area. Refer to
Basecoat/Clearcoat Paint Systems
in Paint and Coatings.
- Install all related panels and components.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Enable the SIR system. Refer to
SIR Disabling and Enabling
in SIR.