Definition: Vehicle fails an emission test. Vehicle has excessive rotten egg smell. (Excessive odors do not necessarily indicate excessive emissions.)

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to

Powertrain On Board Diagnostic (OBD) System Check 2.4L

Powertrain On Board Diagnostic (OBD) System Check 2.2L

1. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found, correct the condition as instructed in the bulletin.

Was a bulletin found that addresses the symptom?

--

Go to Step 13

Go to Step 3

Perform the careful visual/physical checks as described at the start of Symptoms

Was the visual/physical check performed?

--

Go to Step 4

Go to

Important Preliminary Checks 2.4L

Important Preliminary Checks 2.2L

1. Check for vacuum leaks. (Vacuum lines, Intake manifold, Throttle body etc.).
2. If a problem is found, repair as necessary.

Were any vacuum leaks located?

--

Go to Step 13

Go to Step 5

Check the MAP sensor for proper operation. Refer to Manifold Absolute Pressure Sensor Output Diagnosis 2.4L or Manifold Absolute Pressure Sensor Output Diagnosis 2.2L.

Was a problem found?

--

Go to Step 12

Go to Step 6

1. Check the fuel pressure. Perform procedure in Fuel System Diagnosis 2.4L or Fuel System Diagnosis 2.2L.
2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 7

1. Check the injector connections.
2. If any of the injectors are connected to an incorrect cylinder, correct as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 8

1. Perform the Fuel Injector Solenoid Coil Test 2.4L or Fuel Injector Solenoid Coil Test 2.2L and Fuel Injector Balance Test 2.4L or Fuel Injector Balance Test 2.2L.
2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 9

1. Check cooling system for proper operation. Refer to Engine Cooling for cooling system diagnosis.
2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 10

1. Check the EVAP canister for fuel loading.
2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 11

1. Remove any excessive carbon buildup with a top engine cleaner. Refer to the instructions on of the top engine cleaner can.
2. Perform the exhaust emission test.

Is the action complete?

--

Go to Step 12

Go to Step 13

Reevaluate vehicle emissions.

Are the vehicle emission levels OK?

--

Go to Step 19

Go to Step 13

Does the exhaust emission test indicate excessive CO and HC levels or is the Long Term Fuel Trim significantly in the negative range (Rich condition)?

--

Go to Step 14

Go to Step 15

Check the items that can cause the engine to run rich. Refer to DTC P0172 Fuel Trim System Rich 2.4L or DTC P0172 Fuel Trim System Rich 2.2L for diagnosis. Make any necessary repairs.

Were any repairs necessary?

--

Go to Step 12

Go to Step 16

1. Check the items that can cause the engine to run lean. Refer to DTC P0171 Fuel Trim System Lean 2.4L or DTC P0171 Fuel Trim System Lean 2.2L for diagnosis. Make any necessary repairs.
2. Perform the exhaust emission test.

Were any repairs necessary?

--

Go to Step 12

Go to Step 16

1. Check the catalytic converter for lead contamination. An indication would be the removal of the fuel filler neck restrictor.
2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 17

1. Check for an engine mechanical problem. Perform a cylinder compression check Refer to Engine Mechanical,Section 6A .
2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 12

Go to Step 19

1. Check for a fouled Rear Heated Oxygen Sensor and replace as necessary. Refer to DTC P0138 HO2S Circuit High Voltage Sensor 2 2.4L or DTC P0138 HO2S Circuit High Voltage Sensor 2 2.2L Diagnostic Aids .
2. Replace the Catalytic Converter.

Is the action complete?

--

Go to Step 20

--

1. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no malfunctions have been found, review/inspect the following items:

•	Visual/physical inspection.

•	Scan tool data.

•	All electrical connections within a suspected circuit and/or system.

3. If a problem is found, repair as necessary.

Is the action complete?

--

Go to Step 20

--

Operate vehicle within the conditions under which the original symptom was noted.

Does the system now operate properly?

--

System OK

Go to Step 2