GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2009 🢒 Vibe - AWD 🢒 Transmission 🢒 Manual Transmission - MVC 5 Speed 🢒 Transmission Disassemble

    Object Number: 2011203 Size: SH
  1. Remove the clutch release fork sub-assembly together with the clutch release bearing assembly from the manual transaxle case.
  2. Remove the clutch release bearing assembly and release bearing hub clip from the clutch release fork sub-assembly.

    3. Object Number: 2011189 Size: SH
  3. Remove the release fork support (1) from the manual transaxle case.
  4. Remove the clutch release fork boot from the manual transaxle case.
  5. Remove the bolt and speedometer driven hole cover sub-assembly.
  6. Remove the O-ring.

    7. Object Number: 2011184 Size: SH
  7. Remove the bolts (1, 2) and selecting bellcrank assembly from the manual transmission case.

    8. Object Number: 2011180 Size: SH
  8. Remove the nut (1) and spring washer.

    9. Object Number: 2010671 Size: SH
  9. Remove the nut and spring washer.
  10. Remove the control shift lever.

    11. Object Number: 2011169 Size: SH
  11. Remove the bolts (1) and control shaft cover from the manual transmission case.

    12. Object Number: 2011166 Size: SH
  12. Remove the bolt and No. 2 clutch tube bracket (1).

    13. Object Number: 2010677 Size: SH
  13. Place the manual transaxle assembly on wooden blocks.

    14. Object Number: 2011153 Size: SH
  14. Remove the No. 1 lock ball assembly (1) from the manual transmission case.

    15. Object Number: 2011150 Size: SH
  15. Remove the shift gate pin (1) from the manual transmission case.

    16. Object Number: 2011149 Size: SH
  16. Remove the manual transmission breather plug (1).

    17. Object Number: 2011144 Size: SH
  17. Remove the shift and select lever shaft assembly from the manual transmission case.

    18. Object Number: 2011147 Size: SH
  18. Remove the back-up light switch assembly (1) and gasket from the manual transmission case.

    19. Object Number: 2010693 Size: SH
  19. Remove the manual transmission filler plug and gasket from the manual transmission case.

    20. Object Number: 2011139 Size: SH
  20. Remove the drain plug (1) and gasket from the manual transmission case.

    21. Object Number: 2010699 Size: SH
  21. Remove the bolts (1-10) and manual transmission case cover from the manual transmission case.

    22. Object Number: 2011129 Size: SH
  22. Engage the 1st and 2nd gears (1) simultaneously.

    23. Object Number: 2010704 Size: SH
  23. Using a punch (1) and a hammer, unstake the manual transmission output shaft rear set nut.

    24. Object Number: 2010705 Size: SH
  24. Remove the manual transmission output shaft rear set nut (1) from the output shaft.
  25. Disengage the gears.

    26. Object Number: 2010706 Size: SH
  26. Using 2 screwdrivers and a hammer, remove the transmission clutch hub No. 3 shaft snap ring from the input shaft.

    27. Object Number: 2010712 Size: SH
  27. Remove the shift fork set bolt (1) from the No. 3 gear shift fork.

    28. Object Number: 2010716 Size: SH
  28. Using a suitable puller (1), remove the No. 3 transmission clutch hub and No. 3 gear shift fork from the input shaft.

    29. Object Number: 2011115 Size: SH
  29. Remove the 5th gear from the input shaft.

    30. Object Number: 2011112 Size: SH
  30. Remove the 5th gear needle roller bearing from the input shaft.

    31. Object Number: 2010737 Size: SH
  31. Using a suitable puller (1), remove the 5th driven gear from the output shaft.

    32. Object Number: 2010739 Size: SH
  32. Remove the bolts (1-7) and rear bearing retainer from the manual transmission case.

    33. Object Number: 2011101 Size: SH
  33. Remove the output shaft rear bearing shim from the output shaft.

    34. Object Number: 2010743 Size: SH
  34. Remove the input shaft rear bearing shaft snap ring from the input shaft.

    35. Object Number: 2010745 Size: SH
  35. Remove the shift fork shaft snap ring from the No. 1 gear shift fork shaft.

    36. Object Number: 2010749 Size: SH
  36. Using 2 screwdrivers and a hammer, remove the shift fork shaft snap ring from the No. 2 gear shift fork shaft.

    37. Object Number: 2011090 Size: SH
  37. Remove the reverse idler gear shaft bolt (1) and gasket.

    38. Object Number: 2010754 Size: SH
  38. Remove the bolts (1-3) from the manual transaxle case.

    39. Object Number: 2010756 Size: SH
  39. Remove the bolts (1-14) from the manual transmission case.
  40. Tapping with a plastic hammer, remove the manual transmission case.

    41. Object Number: 2011073 Size: SH
  41. Remove the reverse restrict pin plug (1) from the manual transmission case.

    42. Object Number: 2010760 Size: SH
  42. Using a pin punch and hammer, remove the slotted pin.

    43. Object Number: 2011066 Size: SH
  43. Remove the bolt (1), transmission oil baffle and reverse restrict pin assembly.

    44. Object Number: 2011062 Size: SH
  44. Remove the bolt (1) and No. 2 oil receiver pipe from the manual transmission case.

    45. Object Number: 2011060 Size: SH
  45. Remove the bolt (1) and No. 1 oil receiver pipe from the manual transmission case.

    46. Object Number: 2010772 Size: SH
  46. Remove the transmission magnet from the manual transaxle case.

    47. Object Number: 2010773 Size: SH
  47. Remove the reverse idler gear sub-assembly from the manual transaxle case.

    48. Object Number: 2011054 Size: SH
  48. Remove the reverse gear and reverse idler thrust washer from the reverse idler gear shaft.

    49. Object Number: 2011053 Size: SH
  49. Remove the bolts (1) and reverse shift arm bracket assembly from the manual transaxle case.

    50. Object Number: 2011050 Size: SH
  50. Remove the shift fork set bolt (1) from the No. 1 gear shift fork.

    51. Object Number: 2010782 Size: SH
  51. Pull out the No. 1 gear shift fork shaft (1) while pulling up the No. 3 gear shift fork shaft.

    52. Object Number: 2010789 Size: SH
  52. Remove the shift fork shaft snap ring from the No. 1 gear shift fork shaft.

    53. Object Number: 2011036 Size: SH
  53. Using a magnetic pick-up tool, remove the reverse shift fork roller from the reverse shift fork.

    54. Object Number: 2010797 Size: SH
  54. Remove the shift fork set bolt (1) and shift head set bolt (2) from the No. 2 gear shift fork and No. 1 gear shift head.

    55. Object Number: 2010799 Size: SH
  55. Remove the No. 2 gear shift fork (2) shaft and No. 1 gear shift head (1) from the manual transaxle case.

    56. Object Number: 2010804 Size: SH
  56. Remove the No. 1 gear shift fork (1).

    57. Object Number: 2010807 Size: SH
  57. Remove the No. 3 gear shift fork shaft (1) from the manual transaxle case.

    58. Object Number: 2010811 Size: SH
  58. Using 2 screwdrivers and a hammer, remove the 2 shift fork shaft snap rings from the No. 3 gear shift fork shaft.
  59. Remove the reverse shift fork from the No. 3 gear shift fork shaft.

    60. Object Number: 2010816 Size: SH
  60. Remove the No. 2 gear shift fork (1) from the input shaft assembly.

    61. Object Number: 2011019 Size: SH
  61. Tilt the output shaft, and then remove the input shaft from the manual transaxle case.

    62. Object Number: 2010826 Size: SH
  62. Lift the differential case assembly with the output shaft assembly leaned.
  63. Remove the output shaft assembly from the manual transaxle case.

    64. Object Number: 2010830 Size: SH
  64. Remove the differential case assembly from the manual transaxle case.

    65. Object Number: 2011010 Size: SH
  65. Remove the bolts (1) and manual transaxle case receiver from the manual transaxle case.

    66. Object Number: 2010839 Size: SH
  66. Using a suitable puller (1), remove the input shaft front bearing (outer race) from the manual transaxle case.

    67. Object Number: 2010844 Size: SH
  67. Using a suitable puller (1), remove the front transaxle case cover oil seal from the manual transaxle case.

    68. Object Number: 2010845 Size: SH
  68. Using a suitable puller (1), remove the output shaft front bearing (outer race) from the manual transaxle case.

    69. Object Number: 2010849 Size: SH
  69. Remove the output shaft cover from the manual transaxle case.

    70. Object Number: 2010850 Size: SH
  70. Using a suitable driver (1) and a hammer, remove the output shaft rear bearing from the manual transmission case (outer race).

    71. Object Number: 2010851 Size: SH
  71. Using a suitable puller (1), remove the transmission case oil seal from the manual transmission case.

    72. Object Number: 2010854 Size: SH
  72. Using a screwdriver, remove the transaxle case oil seal.

    73. Object Number: 2010856 Size: SH
  73. Using a brass bar and a hammer, remove the front differential case front tapered roller bearing (outer race) from the manual transaxle case.

    74. Object Number: 2010858 Size: SH
  74. Using a suitable puller (1), remove the front differential case front tapered roller bearing from the front differential case.

    75. Object Number: 2010861 Size: SH
  75. Using a suitable driver (1) and a hammer, remove the front differential case rear tapered roller bearing (outer race) and front differential case rear shim from the manual transmission case.

    76. Object Number: 2010866 Size: SH
  76. Using a suitable puller (1), remove the front differential case rear tapered roller bearing (inner race) from the front differential case.

    77. Object Number: 2010870 Size: SH
  77. Remove the No. 3 transmission hub sleeve (1) from the No. 3 transmission clutch hub.

    78. Object Number: 2010874 Size: SH
  78. Remove the No. 3 synchromesh shifting key springs (1) from the No. 3 transmission clutch hub while pushing on the No. 3 synchromesh shifting key spring.

    79. Object Number: 2010877 Size: SH
  79. Using a screwdriver, remove the synchronizer pull ring snap ring.
  80. Remove the synchronizer pull ring, No. 5 synchronizer ring outer, No. 5 synchronizer ring inner, and No. 5 synchronizer ring middle from the No. 5 synchronizer ring inner.

    81. Object Number: 2010879 Size: SH
  81. Using a dial indicator, inspect the 5th gear thrust clearance.

    82. Specifications:
    Standard clearance - 0.10-0.65 mm (0.0039-0.0256 in)

  82. If clearance is not as specified, replace the No. 3 transmission clutch hub, 5th gear, or input shaft rear radial ball bearing.

    83. Object Number: 2010890 Size: SH
  83. Using a dial indicator, inspect the 5th gear radial clearance.

    84. Specifications:
    Standard clearance - 0.009-0.050 mm (0.0004-0.0020 in)

  84. If clearance is not as specified, replace the 5th gear, 5th gear needle roller bearing, or input shaft.
  85. Using a caliper gage, measure the inside diameter of the reverse idler gear.

    86. Specifications

        • Standard inside diameter - 20.056-20.074 mm (0.7896-0.7903 in)
        • Maximum inside diameter - 20.074 mm (0.7903 in)
  86. If the inside diameter exceeds the maximum, replace the reverse idler gear.

    87. Object Number: 2010899 Size: SH
  87. Using a micrometer, measure the outside diameter of the reverse idler gear shaft.

    88. Specifications

        • Standard outside diameter - 19.984-20.000 mm (0.7868-0.7874 in)
        • Minimum outside diameter - 19.984 mm (0.7868 in)
  88. If the outside diameter is less than the minimum, replace the reverse idler gear shaft.

    89. Object Number: 2010901 Size: SH
  89. Inspect the sliding condition between the No. 3 transmission clutch hub and the No. 3 transmission hub sleeve.
  90. Inspect the tip of the spline gear on the No. 3 transmission hub sleeve for wear.

    91. Object Number: 2010903 Size: MH
  91. Using vernier calipers, measure the width of the No. 3 transmission hub sleeve groove and the thickness of the claw on the No. 3 gear shift fork, and calculate the clearance.

    92. Specifications:
    Standard clearance - 0.15-0.35 mm (0.0059-0.0138 in) (A-B)

  92. If clearance is not as specified, replace the No. 3 transmission hub sleeve and No. 3 gear shift fork with new ones.

    93. Object Number: 2010917 Size: SH
  93. Using a caliper gage, measure the inside diameter of the 5th gear.

    94. Specifications

        • Standard inside diameter - 34.981-34.997 mm (1.3772-1.3778 in)
        • Maximum inside diameter - 34.997 mm (1.3778 in)
  94. If the inside diameter exceeds the maximum, replace the 5th gear.

    95. Object Number: 2010919 Size: SH
  95. Check that the No. 5 synchronizer ring rotates smoothly.

    96. Object Number: 2010929 Size: SH
  96. Check that the No. 5 synchronizer ring does not rotate while pushing it against the No. 3 clutch hub.

    97. Object Number: 2011210 Size: SH
  97. Hold the input shaft assembly in a vise using aluminum plates.
  98. Using 2 screwdrivers and a hammer, remove the input shaft rear bearing shaft snap ring from the input shaft.

    99. Object Number: 2011214 Size: SH
  99. Using a press (1), remove the input shaft rear bearing and 4th gear.

    100. Object Number: 2011216 Size: SH
  100. Remove the 4th gear needle roller bearing from the input shaft.

    101. Object Number: 2011221 Size: SH
  101. Remove the No. 4 synchronizer ring from the No. 2 transmission clutch hub.

    102. Object Number: 2011224 Size: SH
  102. Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

    103. Object Number: 2011227 Size: SH
  103. Using 2 screwdrivers and a hammer, remove the No. 2 clutch hub setting shaft snap ring from the input shaft.

    104. Object Number: 2011233 Size: SH
  104. Using a press (1), remove the No. 2 transmission clutch hub and 3rd gear from the input shaft.

    105. Object Number: 2011480 Size: SH
  105. Remove the 3rd gear needle roller bearing from the input shaft.

    106. Object Number: 2011245 Size: SH
  106. Remove the No. 3 synchronizer ring from the 3rd gear.

    107. Object Number: 2011269 Size: SH
  107. Remove the No. 2 transmission hub sleeve, No. 2 synchromesh shifting keys, and No. 2 synchromesh shifting key springs from the No. 2 transmission clutch hub.

    108. Object Number: 2011271 Size: SH
  108. Using a press (1), remove the input shaft front bearing (inner race) from the input shaft.

    109. Object Number: 2011276 Size: SH
  109. Using a feeler gage, measure the 4th gear thrust clearance.

    110. Specifications:
    Standard clearance - 0.10-0.57 mm (0.0039-0.0224 in)

  110. If the clearance is out of specification, replace the No. 2 transmission clutch hub, 4th gear, or input shaft rear radial ball bearing.

    111. Object Number: 2011290 Size: SH
  111. Using a dial indicator, measure the 3rd gear thrust clearance.

    112. Specifications:
    Standard clearance - 0.10-0.35 mm (0.0039-0.0138 in)

  112. If the clearance is out of specification, replace the No. 2 transmission clutch hub, 3rd gear, or input shaft.

    113. Object Number: 2011298 Size: SH
  113. Using a dial indicator, measure the 4th gear radial clearance.

    114. Specifications

        • Standard clearance, KOYO made bearing - 0.009-0.053 mm (0.0004-0.0021 in)
        • Standard clearance, NSK made bearing - 0.009-0.051 mm (0.0004-0.0020 in)
  114. If clearance is out of specification, replace the 4th gear, needle roller bearing, or input shaft.

    115. Object Number: 2011307 Size: SH
  115. Using a dial indicator, measure the 3rd gear radial clearance.

    116. Specifications

        • Standard clearance, KOYO made bearing - 0.009-0.053 mm (0.0004-0.0021 in)
        • Standard clearance, NSK made bearing -  0.009-0.051 mm (0.0004-0.0020 in)
  116. If clearance is out of specification, replace the 3rd gear, needle roller bearing, or input shaft.

    117. Object Number: 2011311 Size: SH
  117. Using V-blocks and a dial indicator, inspect the shaft for runout.

    118. Specification
    Maximum runout -  0.03 mm (0.0012 in)

  118. If the runout exceeds the maximum, replace the input shaft.

    119. Object Number: 2011317 Size: SH
  119. Using a cylinder gage, measure the inside diameter of the 4th gear.

    120. Specifications

        • Standard inside diameter - 42.009-42.025 mm (1.6539-1.6545 in)
        • Maximum inside diameter - 42.025 mm (1.6545 in)
  120. If the inside diameter exceeds the maximum, replace the 4th gear.
  121. Using a cylinder gage, measure the inside diameter of the 3rd gear.

    122. Specifications

        • Standard inside diameter - 43.009-43.025 mm (1.6933-1.6939 in)
        • Maximum inside diameter - 43.025 mm (1.6939 in)
  122. If the inside diameter exceeds the maximum, replace the 3rd gear.

    123. Object Number: 2011455 Size: SH
  123. Coat the 4th gear cone with gear oil. Turn the No. 4 synchronizer ring in one direction while pushing it against the 4th gear cone. Check that the ring locks. If the No. 4 synchronizer ring does not lock, replace the ring or the 4th gear.

    124. Object Number: 2011460 Size: SH
  124. Using a feeler gage, measure the clearance between the No. 4 synchronizer ring back and 4th gear spline end.

    125. Specifications:
    Standard clearance - 0.7-1.45 mm (0.0276-0.0570 in)


    Object Number: 2011462 Size: SH
  125. Coat the 3rd gear cone with gear oil. Turn the synchronizer outer ring in one direction while pushing it against the 3rd gear cone. Check that the ring locks.

    126. If the synchronizer outer ring does not lock, replace the ring or the 3rd gear.


    Object Number: 2011467 Size: SH
  126. Using a feeler gage, measure the clearance between the No. 3 synchronizer ring back and 3rd gear spline end.

    127. Specifications:
    Standard clearance - 0.65-1.75 mm (0.0276-0.0689 in)

  127. If the clearance is out of specification, replace the No. 3 synchronizer ring.

    128. Object Number: 2011111 Size: SH
  128. Inspect the sliding condition between the No. 2 transmission hub sleeve and No. 2 transmission clutch hub.
  129. Inspect the tip of the spline gear on the No. 2 transmission hub sleeve for wear. If any defects are found, replace the transmission hub sleeve or the transmission clutch hub.

    130. Object Number: 2011517 Size: SH
  130. Using a press (1), remove the output shaft rear bearing (inner race) and 4th driven gear.

    131. Object Number: 2011520 Size: SH
  131. Remove the output gear spacer from the output shaft.

    132. Object Number: 2011522 Size: SH
  132. Using a press (1), remove the 3rd driven gear and 2nd gear from the output shaft.

    133. Object Number: 2011533 Size: SH
  133. Remove the No. 2 synchronizer ring set from the No. 1 transmission clutch hub.

    134. Object Number: 2011535 Size: SH
  134. Remove the 2nd gear needle roller bearing from the output shaft.

    135. Object Number: 2011779 Size: SH
  135. Remove the 2nd gear bearing spacer from the output shaft.

    136. Object Number: 2011776 Size: SH
  136. Remove the 2nd gear bushing from the output shaft.

    137. Object Number: 2011774 Size: SH
  137. Using a magnetic pick-up tool, remove the 2nd gear bushing ball (1) from the output shaft.

    138. Object Number: 2011548 Size: SH
  138. Using a press (1), remove the No. 1 transmission clutch hub and 1st gear from the output shaft.

    139. Object Number: 2011767 Size: SH
  139. Remove the No. 1 synchronizer ring set from the 1st gear.

    140. Object Number: 2011768 Size: SH
  140. Remove the 1st gear needle roller bearing from the output shaft.

    141. Object Number: 2011739 Size: SH
  141. Using a press (1), remove the output shaft front bearing (inner race) from the output shaft.

    142. Object Number: 2011740 Size: SH
  142. Remove the No. 1 transmission clutch hub, No. 1 synchromesh shifting keys, and No. 1 synchromesh shifting key springs from the reverse gear.

    143. Object Number: 2011742 Size: SH
  143. Using a feeler gage, measure the 1st gear thrust clearance.

    144. Specifications:
    Standard clearance - 0.25-0.40 mm (0.0098-0.0157 in)

  144. If the clearance is out of specification, replace the 1st gear, or No. 1 transmission clutch hub.

    145. Object Number: 2011745 Size: SH
  145. Using a dial indicator, measure the 2nd gear thrust clearance.

    146. Specifications:
    Standard clearance - 0.10-0.35 mm (0.0039-0.0138 in)


    Object Number: 2011750 Size: SH
  146. Using V-blocks and a dial indicator, inspect the shaft for runout.

    147. Specification
    Maximum runout - 0.03 mm (0.0012 in)

  147. If runout exceeds the maximum, replace the input shaft.

    148. Object Number: 2011755 Size: SH
  148. Using a cylinder gage, measure the inside diameter of the 2nd gear.

    149. Specifications

        • Standard inside diameter - 50.009-50.025 mm (1.9689-1.9695 in)
        • Maximum inside diameter - 50.025 mm (1.9695 in)
  149. If the inside diameter exceeds the maximum, replace the 2nd gear.
  150. Using a cylinder gage, measure the inside diameter of the 1st gear.

    151. Specifications

        • Standard inside diameter - 51.009-51.025 mm (2.0082-2.0089 in)
        • Maximum inside diameter - 51.025 mm (2.0089 in)
  151. If the inside diameter exceeds the maximum, replace the 1st gear.

    152. Object Number: 2011756 Size: SH
  152. Coat the 2nd gear cone with gear oil.
  153. Check for wear and damage.
  154. Turn the synchronizer ring set in one direction while pushing it against the 2nd gear cone.
  155. Check that the ring locks.

    156. If the synchronizer ring set does not lock, replace the synchronizer ring set.


    Object Number: 2011758 Size: SH
  156. Using a feeler gage, measure the clearance between the synchronizer ring and the gear spline end.

    157. Specifications:
    Standard clearance - 0.70-1.45 mm (0.0276-0.0571 in)

  157. If the clearance is less than the minimum, replace the synchronizer ring set.
  158. Coat the 1st gear cone with gear oil.

    159. Object Number: 2011760 Size: SH
  159. Check for wear and damage.
  160. Turn the synchronizer ring set in one direction while pushing it against the 1st gear cone.
  161. Check that the ring set locks.

    162. If the synchronizer ring set does not lock, replace the synchronizer ring set.


    Object Number: 2011761 Size: SH
  162. Using a feeler gage, measure the clearance between the synchronizer ring and the gear spline end.

    163. Specifications:
    Standard clearance - 0.70-1.45 mm (0.0276-0.0571 in)

  163. If the clearance is less than the minimum, replace the synchronizer ring set.

    164. Object Number: 2011762 Size: MH
  164. Using vernier calipers, measure the width of the reverse gear groove and thickness of the claw part on the No. 1 gear shift fork, and calculate the clearance.

    165. Specifications:
    Standard clearance - 0.15-0.35 mm (0.0059-0.0138 in) (A-B)

  165. If the clearance is out of specification, replace the reverse gear and No. 1 gear shift fork with new ones.

    166. Object Number: 2011763 Size: SH
  166. Check the sliding condition between the No. 1 transmission clutch hub and the reverse gear.
  167. Check the tip of the spline gear on the sleeve of the reverse gear for wear.

    168. If any defects are found, replace the transmission hub sleeve or the transmission clutch hub.


    Object Number: 2011790 Size: SH
  168. Remove the speedometer drive gear from the front differential case assembly.

    169. Object Number: 2011793 Size: SH
  169. Put matchmarks (1) on the front differential ring gear and the front differential case.

    170. Object Number: 2011795 Size: SH
  170. Remove the bolts (1-16).
  171. Using a plastic hammer, remove the front differential case.

    172. Object Number: 2011797 Size: SH
  172. Using a suitable tool (1), unstake the staked part of the front differential case.

    173. Object Number: 2011798 Size: SH
  173. Using a pin punch and a hammer, remove the front differential pinion shaft straight pin from the front differential case.

    174. Object Number: 2011800 Size: SH
  174. Remove the No. 1 front differential pinion shaft from the front differential case.

    175. Object Number: 2011801 Size: SH
  175. Remove the front differential pinions, front differential pinion thrust washers, front differential side gears, and front differential side gear thrust washers from the front differential case.

    176. Remove the pinion thrust washers and side gear thrust washers while turning the front differential pinion.


    Object Number: 2011803 Size: SH
  176. Hold the front differential pinion to the front differential case side. Using a dial indicator, measure the front differential side gear backlash.

    177. Specifications
    Standard backlash - 0.05-0.20 mm (0.002-0.0079 in)

  177. If the backlash is out of specification, install proper side gear thrust washers.

    178. Object Number: 2011254 Size: SH
  178. Using a micrometer, measure the thickness of the front differential pinion thrust washer.

    179. Specifications
    Minimum thickness - 0.09 mm (0.035 in)

  179. If the thickness is less than the minimum, replace the front differential pinion thrust washer.

    180. Object Number: 2011807 Size: SH
  180. Using a micrometer, measure the outside diameter of the No. 1 front differential pinion shaft.

    181. Specifications
    Minimum diameter - 17.975 mm (0.7076 in)

  181. If the outer diameter is less than the minimum, replace the No. 1 front differential pinion shaft.