GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Saturn
🢒
2004
🢒
ION
🢒
Steering
🢒
Power Steering System
🢒 Steering Gear Boot Replacement
Tools Required
SA9164C
Clamp Pliers
Removal Procedure
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
Remove the front wheel. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
Remove the outer tie rod end. Refer to
Rack and Pinion Outer Tie Rod End Replacement
in Power Steering System.
Remove the outer to inner tie rod jam nut and discard.
Remove the outer steering gear boot spring clamp.
Using cutters, cut the inner steering gear boot clamp, remove and discard.
Disengage the Steering Gear boot from the steering gear and remove over the inner tie rod.
Inspect the sealing surfaces and threaded shaft portion of the steering gear and inner tie rod. The surfaces must be clean and free of debris.
Installation Procedure
Install a new clamp on the inner portion of the steering gear boot.
Apply grease from the service kit to the indicated locations.
Important:
The boot must seat in the groove in the steering gear.
Install the boot over the inner tie rod onto the steering gear.
Using the
SA9164C
, crimp the inner boot clamp on the steering gear housing.
Install the small spring clamp on the outer portion of the inner tie rod end.
Install a new outer to inner tie rod jam nut.
Install the outer tie rod end. Refer to
Rack and Pinion Outer Tie Rod End Replacement
in Power Steering System.
Install the wheel. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
Set the toe. Refer to
Front Toe Adjustment
in Wheel Alignment.