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Lower Auxiliary Seal Strip Loose and/or Road Noise Coming from Doors (Replace Lower Auxiliary Seal Strip)

Subject:Lower Auxiliary Seal Strip Loose and/or Road Noise Coming from Doors (Replace Lower Auxiliary Seal Strip)

Models:2005-2006 Saturn ION
Built Prior To and Including VIN Breakpoint 6Z271704



This bulletin is being updated with VIN breakpoint information. Please discard Corporate Bulletin Number 06-08-64-010 (Section 08 - Body & Accessories).


Condition

Some customers may comment on a loose lower auxiliary seal strip on one or more side doors and/or road noise coming from one or more side doors.

Cause

The lower auxiliary seal strip may have become loose or partially detached.

Correction

Replace the lower auxiliary seal strip on each affected door.

Service Procedure

  1. Inspect each door lower auxiliary seal strip for proper fit.
  2. If any lower auxiliary seal strip is loose or is becoming detached, carefully remove the affected lower auxiliary seal strip.
  3. Clean the bottom edge of the door with isopropyl alcohol.
  4. Make sure the contact area along the bottom edge of the door is clean and dry.
  5. Align the new lower auxiliary seal strip with the bottom inboard edge of the door and press it firmly against the lower edge of the door. Make sure the flocked portion of the seal is angled upward.
  6. Verify that the noise concern, if applicable, is resolved.

Parts Information

Part Number

Description

15216521

Coupe - Left Front Lower Auxiliary Seal Strip

15277655

Coupe - Right Front Lower Auxiliary Seal Strip

15216522

Sedan - Left Front Lower Auxiliary Seal Strip

15277656

Sedan - Right Front Lower Auxiliary Seal Strip

15216523

Sedan - Rear Lower Auxiliary Seal Strip (Both Sides)

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

C1092

Weatherstrip - Door Bottom Sealing - Right -- Align or Replace

Use Published Labor Operation Time

C1093

Weatherstrip - Door Bottom Sealing - Left -- Align or Replace

C1164

Weatherstrip - Rear Door Lower Sealing - Right -- Align or Replace

C1165

Weatherstrip - Rear Door Lower Sealing - Left -- Align or Replace