Dimensions - Body. Saturn L300/LW300 2005

For 1990-2009 cars only

Makes 🢒 Saturn 🢒 2005 🢒 L300/LW300 🢒 Body 🢒 Collision Repair 🢒 Dimensions - Body

Three Dimensional Distance -- X, Y, Z

This universal measuring system is capable of simultaneously dimensioning the length, width, and height of a datum plane. Three dimensional distances are used for both underbody and upperbody measuring.

X = Fore and aft measurements along the center line of the vehicle. An O plane is located forward of the master gage hole at the front of the vehicle XXXX mm as shown. All measurements are made from this plane toward the rear of the vehicle.

Y = Cross car dimensions. Positive values are measured from the center of the vehicle to the right side of the vehicle. Negative values are measured from the center ot the vehicle to the left side. When values are not listed separately to change the side of the vehicle, you need only to change the Y dimensions to the opposite value, + or -, from what is listed.

Z = Vertical measurement from the datum plane that is XXX mm below the rocker panel lower flange edge (O plane).

All Dimensions are symmetrical, unless otherwise noted.

In order to properly repair the spaceframe, restore the vehicle to the XYZ dimensions, as originally built. Relational (linear) dimensions are for reference only. Use relational dimensions for diagnosis or inspection only. Relational dimensions are not as accurate as XYZ dimensions and measuring systems.

The gage holes shown are the actual fixture locations that are used to build the vehicle.

Master Gage Holes

Front Compartment

Location	Description	Length = x	Width = y	Height = z	Point to Point
1	Fender Mount	1819	- 680	796	x
2	Strut Tower	1717	- 562	801	x
3	Fender Mount	1622	- 678	770	x
4	Fender Mount	1456	- 674	742	x
5	Tie Bar Locator Hole	1285	- 670	703	x
6	Headlamp Pocket and Fastener Hole	1208.2	- 655.6	696	x
7	Headlamp Mount Hole	1060	- 651	494	x
8	Impact Beam Fastener Access Hole	851	- 436	381	x
9	Impact Beam Fastener Access Hole	851	- 436	469	x
10	Hole	833	- 352	466	x
11	Hole	800	- 85	465	x
12	Grille Attach Center Hole	866	0	657	x
13	Hole	800	85	465	x
14	Impact Beam Fastener Access Hole	851	436	381	x
15	Hole	833	352	466	x
16	Impact Beam Fastener Access Hole	851	436	469	x
17	Vent Hole	1080	632	425	x
18	Headlamp Mount Hole	1060	651	494	x
19		977	320	657	x
20	Headlamp Pocket and Fastener Hole	1208.2	655.6	696	x
21	Tie Bar Locator Hole	1285	670	703	x
22	Fender Mount	1456	673	741	x
23	Fender Mount	1622	678	770	x
25	Fender Mount	1819	680	796	x
26	Engine Mount Fastener Hole	866.2	0	657	x
2 to 20	x	x	x	x	1324
2 to 22	x	x	x	x	1207
2 to 23	x	x	x	x	1123
9 to 23	x	x	x	x	1324
21 to 23	x	x	x	x	1207
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

Sedan Rear

Location	Description	Length = x	Width = y	Height = z	Point to Point
1	Rear Header Hole -- Left	4176	- 383	1290	x
2	Rear Header Hole -- Right	4176	383	1290	x
3	Seat Belt Bolt Hole	4177	663	1044	x
4	Hole	4177	- 663	1044	x
5	Hole	4697	205	951	x
6	Fascia Push Pin Hole	5356	138	601	x
7	Rear Compartment Striker Bolt	5285	31	498	x
8	Rear Compartment Striker Bolt	5285	- 31	498	x
9	Fascia Push Pin Hole	5255	- 137	601	x
10	Weld Stud	5260	460	445	x
11	Weld Stud	5260	570	445	x
12	Weld Stud	5260	515	328	x
13 (2002 Only)	Lamp Pocket Mount Hole	5149	678	847	x
13 (2003 Only)	Lamp Pocket Mount Hole	5165	616	854	x
14 (2002 Only)	Lamp Pocket Mount Hole	5155	709	769	x
14 (2003 Only)	Lamp Pocket Mount Hole	5148	677.5	768	x
15	Lamp Pocket Mount Hole	5075	722	833	x
16	Fascia Bracket Weld Stud	5025	761	547	x
17	Fascia Bracket Weld Stud	4750	805	533	x
18	Check Link Bolt Lower	3321	766	564	x
19	Check Link Bolt Upper	3321	765	596	x
From 1 to 4	x	x	x	x	1202
From 24 to 20	x	x	x	x	1202
From 2 to 22	x	x	x	x	922
From 1 to 20	x	x	x	x	1461
From 5 to 24	x	x	x	x	1461
From 5 to 10	x	x	x	x	3253
From 20 to 15	x	x	x	x	3253
From 5 to 15	x	x	x	x	2242
From 20 to 10	x	x	x	x	2242
From 6 to 19	x	x	x	x	866
From 14 to 12	x	x	x	x	1093
From 9 to 16	x	x	x	x	1237
From 15 to 11	x	x	x	x	955
From 10 to 14	x	x	x	x	955
From 9 to 14	x	x	x	x	1455
From 16 to 11	x	x	x	x	1455
From 20 to 5	x	x	x	x	689
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

Wagon Rear

Location	Description	Length = x	Width = y	Height = z	Point to Point
1	Lift Gate Hinge Mount	4926	- 354	1287	x
2	Lift Gate Hinge Mount	4926	354	1287	x
5	Weld Stud	5260	570	445	x
6	Weld Stud	5260	515	328	x
11	Weld Stud	5260	570	445	x
12	Weld Stud	5260	- 570	445	x
13	Weld Stud	5260	- 515	328	x
14	Lamp Pocket Mount Hole	5163	725	816	x
15	Lamp Pocket Mount Hole	5172	736	675	x
16	Fascia Bracket Weld Stud	5056	757	521	x
17	Fascia Bracket Weld Stud	4781	800	507	x
18	Fastener	4999	540	1214	x
From 1 to 2	x	x	x	x	707
From 12 to 6	x	x	x	x	1095
From 13 to 5	x	x	x	x	1095
From 12 to 5	x	x	x	x	1145
From 17 to 16	x	x	x	x	280
From 14 to 5	x	x	x	x	1351
From 15 to 5	x	x	x	x	1331
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

Wagon Side

Location	Description	Length = x	Width = y	Height = z	Point to Point
1	Retractor Bolt Anchor Hole	3252	717	362	x
2	Drain Hole	2850	373	1283	x
3	Drain Hole	2850	- 373	1283	x
4	Drain Hole	3069	527	1282	x
5	Drain Hole	4926	354	1287	x
6	Fascia Bracket Weld Stud	5056	757	521	x
7	Fascia Bracket Weld Stud	4781	800	507	x
8	Rear Striker Bolt Upper	4198	771	749	x
9	Rear Striker Bolt Lower	4183	772	710	x
10	Pillar Trim Attach Hole	3411	589	1275	x
11	Rocker Cover Push Pin Hole	3281	757	634	x
12	Front Striker Bolt Upper	3277	760	592	x
13	Front Striker Bolt Lower	3318	788	337	x
14	Door Harness Routing Hole	3252	794	362	x
15	Drain Hole	3200	796	281	x
16	Rocker Cover Push Pin Hole	2313	755	795	x
17	I/P Beam Fastener Access Hole (Upper)	2309	759	732	x
18	I/P Beam Fastener Access Hole (Lower)	2300	793	275	x
From 10 to 19	x	x	x	x	1510
From 10 to 11	x	x	x	x	1122
From 2 to 3	x	x	x	x	747
From 10 to 17	x	x	x	x	1209
From 17 to 15	x	x	x	x	1018
From 10 to 6	x	x	x	x	1818
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

Sedan Side

Location	Description	Length = x	Width = y	Height = z	Point to Point
1	Retractor Bolt Anchor Hole	3252	717	362	x
2	Drain Hole	2850	373	1283	x
3	Drain Hole	2850	- 373	1283	x
4	Drain Hole	3069	527	1282	x
6	Fascia Bracket Weld Stud	5025	761	547	x
7	Fascia Bracket Weld Stud	4750	805	533	x
8	Fascia Bracket Weld Stud	4198	771	749	x
9	Rear Striker Bolt Upper	4183	772	710	x
10	Rear Striker Bolt Lower	3411	589	1275	x
11	Pillar Trim Attach Hole	3281	757	634	x
12	Rocker Cover Push Pin Hole	3277	760	592	x
13	Front Striker Bolt Upper	3318	788	337	x
14	Front Striker Bolt Lower	3252	794	362	x
15	Door Harness Routing Hole	3200	796	281	x
16	Drain Hole	2313	755	795	x
17	Rocker Cover Push Pin Hole	2309	759	732	x
18	I/P Beam Fastener Access Hole (Upper)	2300	793	275	x
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

Underbody

Location	Description	Length = x	Width = y	Height = z	Point to Point
1	Hole	1727	- 464	335	x
2	Cradle Mount	1727	464	335	x
3	Strut Tower	1717	562	801	x
4	Drain Hole	1954	437	290	x
5	Cradle Mount	2830	- 433	137	x
6	Drain Hole	2830	433	137	x
7	Drain Hole	3435	462	141	x
8	Brace Bolt	3620	630	246	x
9	Drain Hole	3826	623	223	x
10	Rear Suspension Support Bolt	4218	493	362	x
11	Rear Suspension Support Bolt	4448	435	362	x
12	Drain Hole	5007	501	355	x
13	Tow Loop Hole	5007	- 501	355	x
14	Rear Suspension Support Bolt	4448	- 435	362	x
15	Rear Suspension Support Bolt	4218	- 493	362	x
16	Drain Hole	3826	- 623	223	x
17	Brace Bolt	3620	- 630	246	x
18	Drain Hole	3435	- 462	141	x
19	Drain Hole	2830	- 433	137	x
20	Cradle Mount	1143	523	260	x
21	Drain Hole	1954	- 437	290	x
22	Cradle Mount	1727	- 464	335	x
23	Strut Tower	1717	- 562	801	x
24	Hole	966	492	382	x
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

Clearance and Flushness Specifications -- Wagon

Location	Clearance Gap	Clearance Gap	Flushness
1	Roof Panel to Lift Gate	6.5-9.5 mm (0.25-0.38 in)	0.0-2.0 mm (0.0-0.08 in)
2	Lift Gate Quarter Panel	6.5-9.5 mm (0.25-0.38 in)	-1.0 to 1.0 mm (-0.04 to 0.04 in
3	Fuel Filter Door to Quarter	6.0-10.0 mm (0.25-0.40 in)	0.0-2.0 mm (0.0-0.08 in)
4	Tail Lamp to Lift Gate	6.0-10.0 mm (0.25-0.40 in)	0.0-2.0 mm (0.0-0.08 in)
5	Lift Gate to Fascia	5.0-12.0 mm (0.2-0.5 in)	--
6	Centerline Lift Gate to Fascia	5.0-12.0 mm (0.2-0.5 in)	--
7	Tail Lamp to Rear Quarter	1.0-4.0 mm 0.04-0.16 in	2.0-4.0 mm (0.08-0.16 in)
8	Roof Side Center Applique to Rear Quarter	2.0 mm (0.08 in)	--

Clearance and Flushness Specifications -- Sedan

Location	Clearance	Clearance Gap	Flushness
1	Front Fascia to Hood	5.0-7.0 mm (0.24-0.32 in)	--
2	Front Fascia to Fender	1.0-3.0 mm (0.04-0.12 in)	--
3	Front Fender to Hood	3.0-5.0 mm (0.12-0.20 in	--
4	Front Fender to Door	5.0-7.0 mm (0.24-0.32 in)	1.5-0.0 mm (0.06-0.0 in)
5	Front Door to Rocker	5.0-7.0 mm (0.24-0.32 in)	1.5-0.0 mm (0.06-0.0 in)
6	Front Door Panel to Rear Door Panel	5.5-7.5 mm (0.22-0.30 in)	1.5-0.0 mm (0.06-0.0 in)
7	Windshield to Roof	5.0-11.0 mm (0.20-0.44 in)	--
8	Front Door to Rocker	5.0-7.0 mm (0.24-0.32 in)	1.5-0.0 mm (0.06-0.0 in)
9	Rear Door Panel to Quarter	5.5-7.5 mm (0.22-0.30 in)	--
10	Fuel Filler Door to Quarter	3.0-5.0 mm (0.12-0.20 in	1.5-0.0 mm (0.06-0.0 in)
11	Quarter to Rear Fascia	1.0-3.0 mm (0.04-0.12 in)	--
12	Decklid to Quarter	5.0-11.0 mm (0.20-0.44 in)	--
13	Decklid to Fascia	5.0-7.0 mm (0.24-0.32 in)	--
14	Front Door to Rear Door	5.0-7.0 mm (0.24-0.32 in)	--
15	Roof to Rear Door	--	--
16	Roof to Rear Window	No gap permissible	--