GM Service Manual Online
For 1990-2009 cars only

Tools Required

DT 46509 Tube Style Driver, 40 mm I.D.

Disassembly


Object Number: 1203919  Size: SH

Important: Place a shaft protector (1) between the press and mainshaft (641) in order to prevent damage to the mainshaft during 4th drive gear and clutch removal.

Using a hydraulic press, remove the 4th drive gear and clutch hub assembly (607).

Inspection


    Object Number: 1358288  Size: SH
  1. Inspect the splines on the mainshaft (641) for excessive wear or damage. Replace mainshaft assembly if needed.
  2. Check the mainshaft (641) bearing surfaces for scoring or excessive wear. Replace main shaft if necessary.

  3. Object Number: 1358289  Size: SH
  4. Inspect the 4th drive gear and clutch hub assembly (607) and the 4th drive gear and clutch hub bearing (606) for wear or damage.
  5. Replace the 4th drive gear and clutch hub assembly (607) and the 4th drive gear and clutch hub bearing (606) if the gear is worn or damaged.

Assembly


Object Number: 1203920  Size: SH

Important: Lubricate all parts with automatic transmission fluid during assembly.

Place a shaft protector between the press and the mainshaft (641) in order to prevent damage to the mainshaft.

Using the DT 46509 and a hydraulic press, install and properly seat the 4th drive gear and clutch hub assembly (607) onto the mainshaft (641).