Circuit Description
The engine control module (ECM) monitors the temperature of the engine coolant for engine control and as an enabling criteria for some diagnostics. The amount of air flow into an engine is proportional to the amount of heat an engine generates. The ECM monitors the amount of air flow into the engine to calculate engine coolant temperature (ECT). The ECM uses the calculated temperature to determine if the engine has warmed up to the thermostat regulating temperature. If the coolant temperature does not increase normally or does not reach regulating temperature of the thermostat, diagnostics that use the ECT as enabling criteria, may not run when expected. If the engine coolant temperature fails to reach the thermostat regulating temperature, before a predetermined amount of air flow enters the engine, this DTC sets.
DTC Descriptor
This diagnostic procedure supports the following DTC:
DTC P0128 Engine Coolant Temperature (ECT) Below Thermostat Regulating Temperature
Conditions for Running the DTC
| • | Before the ECM can report DTC P0128 failed, DTC P0117 must run and pass. |
| • | DTCs P0101, P0102, P0103, P0112, P0113, P0118, and P0700 are not set. |
| • | The engine speed is more than 960 RPM. |
| • | The ECT is less than 71°C (160°F) at start up. |
| • | The calculated ambient air temperature is between -11°C (-12°F) and 70°C (158°F). |
| • | The vehicle speed is more than 15 km/h (9 mph). |
| • | The air flow coming into the engine has accumulated too more than 3,000 grams. |
| • | DTC P0128 runs continuously once the above conditions have been met for approximately 15 minutes. |
Conditions for Setting the DTC
| • | The ECM detects that the actual engine coolant temperature (ECT) is 10°C (18°) less than the calculated ECT. |
| • | The condition exists for more than 4 seconds. |
Action Taken When the DTC Sets
| • | The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails. |
| • | The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records. |
Conditions for Clearing the MIL/DTC
| • | The control module turns OFF the malfunction indicator lamp (MIL) after 4 consecutive ignition cycles that the diagnostic runs and does not fail. |
| • | A current DTC, Last Test Failed, clears when the diagnostic runs and passes. |
| • | A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic. |
| • | Clear the MIL and the DTC with a scan tool. |
Diagnostic Aids
The following table illustrates the ECM connector locations:
ECM Connector Location | |
|---|---|
C2 | C1 |
Front of Vehicle | |
| • | Use the J 35616-A/BT-8637 Connector Test Adapter Kit for any test that requires probing the ECM harness connector or a component harness connector. |
| • | For an intermittent condition, refer to Intermittent Conditions . |
Test Description
The numbers below refer to the step numbers on the diagnostic table.
-
This step tests for excessive resistance in the ECT circuit.
-
This step tests for a skewed sensor through the range of temperatures that affects this DTC.
Step | Action | Values | Yes | No |
|---|---|---|---|---|
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Control Module Connector End Views or Engine Controls Connector End Views | ||||
1 | Did you perform the Diagnostic System Check - Vehicle? | -- | Go to Step 2 | |
2 | Is the engine cooling system low on coolant? | -- | Go to Loss of Coolant | Go to Step 3 |
Is the customer's concern that the engine does not reach operating temperature or that the heater output is low? | -- | Go to Thermostat Diagnosis | Go to Step 4 | |
|
Caution: Refer to Road Test Caution in the Preface section.
Is the Calculated ECT - Thermostat parameter more than the specified value of the ECT sensor parameter? | 10°C (18°F) | Go to Step 6 | Go to Step 5 | |
5 |
Did the DTC fail this ignition? | -- | Go to Step 6 | Go to Diagnostic Aids |
6 |
Important: Return to this diagnostic procedure after you complete the thermostat diagnosis. Test for the correct operation of the thermostat. Refer to Thermostat Diagnosis . Did you find and correct the condition? | -- | Go to Step 15 | Go to Step 7 |
7 |
Is the temperature more than the specified value? | 139°C (282°F) | Go to Step 11 | Go to Step 8 |
8 |
Is the temperature more than the specified value? | 139°C (282°F) | Go to Step 9 | Go to Step 10 |
9 | Test the low reference circuit of the ECT sensor for high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | -- | Go to Step 15 | Go to Step 12 |
10 | Test the signal circuit of the ECT sensor for high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | -- | Go to Step 15 | Go to Step 12 |
11 | Test for shorted terminals and poor connections at the ECT sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | -- | Go to Step 15 | Go to Step 13 |
12 | Test for shorted terminals and poor connections at the ECM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | -- | Go to Step 15 | Go to Step 14 |
13 | Replace the ECT sensor. Refer to Engine Coolant Temperature Sensor Replacement . Did you complete the replacement? | -- | Go to Step 15 | -- |
14 | Replace the ECM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement? | -- | Go to Step 15 | -- |
15 |
Did the DTC fail this ignition? | -- | Go to Step 2 | Go to Step 16 |
16 | Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed? | -- | System OK | |
