GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0116: Engine Coolant Temperature (ECT) Sensor Performance

Diagnostic Fault Information

Circuit

Short to Ground

High Resistance

Open

Short to Voltage

Signal Performance

ECT Sensor Signal

P0117

P0118

P0118

P0118

P0116, P0128

Low Reference

--

P0118

P0118

P0118

P0128

Typical Scan Tool Data

ECT Sensor Temperature

Circuit

Normal Range

Short to Ground

Open

Short to Voltage

ECT Sensor Signal

-39°C to +120°C (-38°F to +248°F)

150°C (303°F)

-40°C (-40°F)

-40°C (-40°F)

Low Reference

--

--

-40°C (-40°F)

-40°C (-40°F)

Circuit/System Description

The engine coolant temperature (ECT) sensor is a variable resistor that measures the temperature of the engine coolant. The control module supplies 5 volts to the signal circuit and a ground for the ECT low reference circuit. When the ECT is low, the sensor resistance is high. When the ECT is high, the sensor resistance is low. The control module uses this High Side Coolant Rationality test to determine if the ECT input is skewed high. The internal clock of the control module will record the amount of time the ignition is OFF. At restart, the control module will compare the temperature difference between the ECT and the intake air temperature (IAT). Before failing this test, the control module will perform a calculation to determine the presence of an engine block heater. If the control module detects that the temperature difference between the ECT and the IAT is not within the calibrated range after the ignition OFF time, DTC P0116 sets.

Conditions for Running the DTC

    • DTCs P0112, P0113, P0117, P0118, P0502, P0503, P0601, P0602, P0604, P0606, P2610 are not set.
    • The ignition is ON.
    • The IAT parameter is more than 15°C (59°F).
    • The Fuel Level Sensor parameter is more than 10 percent.
    • The vehicle has a minimum ignition OFF time of 8 hours.
    • This diagnostic runs once per ignition cycle when the above conditions are met.

Conditions for Setting the DTC

    • The control module detects a temperature difference between the ECT sensor and the IAT sensor of more than 100°C (180°F) at start up.
        OR
    • The control module detects a temperature difference between the ECT sensor and the IAT sensor of more than 15°C (27°F) and the time elapsed cranking the engine without starting is more than 5 seconds.
        OR
    • The control module detects a temperature difference between the ECT sensor and the IAT sensor of more than 15°C (27°F). The vehicle must then be driven for 5 minutes over 40 km/h (25 mph). If the IAT sensor temperature decreases more than 5°C (9°F), an engine block heater was detected and the test is aborted. If the IAT sensor temperature does not decrease, an engine block heater was not detected and DTC P0116 will set.

Action Taken When the DTC Sets

DTC P0116 is a type B DTCs.

Conditions for Clearing the MIL/DTC

DTC P0116 is a type B DTCs.

Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

    •  Engine Controls Connector End Views
    •  Powertrain Control Module Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

    •  Scan Tool Data List
    •  Scan Tool Data Definitions

Circuit/System Verification

    Caution: Under pressure, the temperature of the solution in the radiator can be considerably higher, without boiling. Removing the radiator cap while the engine is hot (pressure is high), will cause the solution to boil instantaneously, with explosive force. The solution will spew out over the engine, fenders, and the person removing the cap. Serious bodily injury may result. Flammable antifreeze, such as alcohol, is not recommended for use at any time. Flammable antifreeze could cause a serious fire.

  1. Turn OFF the ignition.
  2. Inspect the cooling system surge tank for the proper coolant level. Refer to Cooling System Leak Testing and Cooling System Draining and Filling .
  3. If the ignition has been OFF for 8 hours or more, the ECT and the IAT should be within 15°C (27°F) of each other and also the ambient temperature. Turn ON the ignition, with the engine OFF, and use a scan tool to observe the IAT and the ECT sensor parameters.
  4. Use the scan tool to verify the proper operation of the engine cooling system fans.
  5. Important: A critical analysis of the operation of the thermostat is necessary to properly diagnose these DTCs.

  6. Verify the proper heat range and the operation of the thermostat. Refer to Thermostat Diagnosis .

Circuit/System Testing

    Important: All electrical components and accessories must be turned OFF and allowed to power down.

  1. Ignition OFF, disconnect the harness connector at the ECT sensor.
  2. Ignition OFF, test for less than 5 ohms of resistance between the low reference circuit terminal A and ground.
  3. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  4. Ignition ON, verify the scan tool ECT parameter is less than -39°C (-38°F).
  5. If greater than the specified range, test the signal circuit terminal B for a short to ground. If the circuit tests normal, replace the ECM.
  6. Install a 3-amp fused jumper wire between the signal circuit terminal B and the low reference circuit terminal A. Verify the scan tool ECT parameter is greater than 149°C (300°F).
  7. If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the ECM.
  8. If all circuits test normal, test or replace the ECT sensor.

Component Testing

Measure and record the resistance of the ECT sensor at various ambient temperatures, then compare those measurements to the Temperature vs Resistance table. Refer to Temperature Versus Resistance .

Repair Instructions

    •  Engine Coolant Temperature Sensor Replacement
    •  Control Module References for PCM replacement, setup, and programming