For 1990-2009 cars only
Removal Procedure
Warning: Fuel Vapors can collect while servicing fuel system parts in enclosed areas such as a trunk. To reduce the risk of fire and increased exposure to vapors:
• Use forced air ventilation such as a fan set outside of the trunk. • Plug or cap any fuel system openings in order to reduce fuel vapor formation. • Clean up any spilled fuel immediately. • Avoid sparks and any source of ignition. • Use signs to alert others in the work area that fuel system work is in process.
- Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement.
- Using two flat-bladed tools, carefully pull both locking tabs (1) outward while simultaneously lifting the level sensor.
- Using a small-bladed tool, push in the electrical terminals (1) while simultaneously pulling out.
Installation Procedure
- Push in the electrical terminals (1). Ensure that the electrical terminals attach to the outside holes.
- Gently tug on the wires to ensure that the terminals are seated and locked into position.
- Carefully insert the level sensor until the locking tabs (1) snap into the locked position.
- Ensure that the level sensor wires are not pinched between the module and sensor.
- Install the fuel sender assembly. Refer to Fuel Sender Assembly Replacement.
