Exhaust Muffler Replacement 5.3L LS4
Removal Procedure
Important: The muffler is serviced as a complete assembly
and cannot be serviced separately.
- Remove the catalytic converter. Refer to
Catalytic Converter Replacement
.
- Support the exhaust system.
- With the aid of an assistant, remove the exhaust system from the exhaust
hangers.
- Clean the catalytic converter and the muffler mating surfaces.
Installation Procedure
- With the aid of an assistant, install the
muffler to the exhaust hangers.
- Remove the support from the exhaust system.
- Install the catalytic converter. Refer to
Catalytic Converter Replacement
.
Exhaust Muffler Replacement 3.8L L26
Removal Procedure
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
Caution: Refer to Catalytic Converter Movement Caution in the Preface section.
- Support the exhaust system.
- Remove the catalytic converter bolts.
- Remove the catalytic converter gasket.
- Remove the exhaust hanger insulators from the muffler.
- Remove the muffler from the support.
Installation Procedure
- Install the muffler to the support.
- Install the exhaust hanger insulators to the muffler.
- Install the catalytic converter gasket.
Caution: Refer to Fastener Caution in the Preface section.
- Install the catalytic converter bolts.
Tighten
Tighten the bolts to 45 N·m (33 lb ft).
- Remove the support from the exhaust system.
- Inspect the exhaust system for leaks and underbody contact.
- Lower the vehicle.