Caution: Batteries produce explosive gases. Batteries contain corrosive acid.
Batteries supply levels of electrical current high enough to cause burns.
Therefore, in order to reduce the risk of personal injury while working
near a battery, observe the following guidelines:
• Always shield your eyes. • Avoid leaning over the battery whenever possible. • Do not expose the battery to open flames or sparks. • Do not allow battery acid to contact the eyes or the skin. - Flush any contacted areas with water immediately and thoroughly. - Get medical help.
Molded into the top of the maintenance-free battery is a built-in temperature compensated hydrometer. Make sure that the battery top is clean when observing the hydrometer. Use a flashlight to observe the hydrometer in poorly lit areas. Do not produce any sparks. Use this hydrometer with the following diagnostic procedure.
Under normal operation, one of the following three indications will be observed:
• | Any green appearance in the hydrometer is interpreted as a green dot. |
• | The green dot means the battery is at least 65% charged and is ready for testing. Refer to Battery Load Test. |
• | If there is a cranking complaint, refer to Battery Charging. |
• | To check the electrical system for excessive draw, refer to Parasitic Load Test. |
• | A diagnosis can not be made at this fluid level. |
• | A clear or light yellow dot means that the fluid level is below the bottom of the hydrometer. |
• | Do not charge or test the battery when a clear or light yellow dot is visible. |
The following can cause a low fluid condition:
• | Overcharging |
• | A cracked battery case |
• | Tipping the battery |
A battery found with a low fluid condition can indicate a high charging voltage, caused by a faulty charging system. The charging system must be checked for specified output. The electrical system must be tested for a parasitic drain.
Replace the battery when there is a yellow or clear hydrometer along with a cranking complaint. Refer to Battery Replacement.