GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Caution: Before servicing any electrical component, the ignition and start switch must be in the OFF or LOCK position and all electrical loads must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury and/or damage to the vehicle or its components.

Caution: This vehicle is equipped with a Supplemental Inflatable Restraint (SIR) System. Failure to follow the correct procedure could cause the following conditions:

   • Air bag deployment
   • Personal injury
   • Unnecessary SIR system repairs
In order to avoid the above conditions, observe the following guidelines:
   • Refer to SIR Component Views in order to determine if you are performing service on or near the SIR components or the SIR wiring.
   • If you are performing service on or near the SIR components or the SIR wiring, disable the SIR system. Refer to Disabling the SIR System.


    Object Number: 355666  Size: SH
  1. Disconnect the battery ground (negative) cable from the battery. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the front end sheet metal diagonal brace. Refer to Front Fender Upper Diagonal Brace Replacement in Body Front End.
  3. Disconnect the battery (positive) cable from the battery.
  4. Remove the battery hold down retainer.
  5. 3800 only. Place the underhood accessory wiring junction block aside for access to the battery. Refer to Accessory Wiring Junction Block Replacement in Body Front End.
  6. Important: Do not tip the battery more than 40 degrees during removal.

  7. Remove the battery.

  8. Object Number: 201375  Size: SH
  9. Remove the battery insulator from the battery.

Installation Procedure


    Object Number: 201375  Size: SH
  1. Install the battery insulator to the battery.

  2. Object Number: 355666  Size: SH

    Important: Do not tip the battery more than 40 degrees during battery installation.

  3. Install the battery to the battery tray.
  4. Install the battery hold down retainer. Refer to Battery Hold Down Retainer Replacement or Battery Hold Down Retainer Replacement .
  5. 3800 only. Install the underhood accessory wiring junction block. Refer to Accessory Wiring Junction Block Replacement in Body Front End.
  6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Connect the battery (positive) cable to the battery.
  8. Tighten
    Tighten the battery (positive) terminal bolt to 15 N·m (11 lb ft).

  9. Install the front end sheet metal diagonal brace. Refer to Front Fender Upper Diagonal Brace Replacement in Body Front End.
  10. Connect the battery ground (negative) cable to the battery. Refer to Battery Negative Cable Disconnection and Connection .