Powertrain Control Module Controlled Air Conditioning (A/C) Circuit Diagnosis CJ3, C60
Refer to Engine Controls Schematic
Heater A/C Control Output and A/C Compressor Clutch Coil
,
and
Compressor Controls
in HVAC Systems -- Manual.
Circuit Description
When A/C is selected through the A/C controller a signal is supplied to the PCM through a 12 volt A/C request circuit to the PCM (CJ3, C60). The PCM monitors the A/C refrigerant pressure. If the A/C refrigerant pressure, and engine operating conditions are within a specific calibrated acceptable ranges the PCM will enable the A/C Relay. This is accomplished by providing a ground path for the A/C Relay coil within the PCM. When the A/C compressor relay is enabled battery positive voltage is supplied to the compressor clutch coil.
The PCM will enable the A/C compressor clutch whenever the engine is running and the A/C has been requested, unless any of the following conditions are met:
| • | Throttle more than 96 percent |
| • | A/C pressure sensor more than 472 psi (4.7 volts) or less than 9 psi (0.1 volt) (as determined by the A/C pressure sensor) |
| • | Ignition voltage below 10.0 volts |
| • | Engine speed more than 4700 RPM |
| • | ECT more than 124°C (2557°F) |
| • | IAT less than 5°C (41°F) |
| • | An open or a short to ground in the 12 Volt A/C request circuit (CJ3, C60). |
Diagnostic Aids
Inspect for the following:
Many situations may lead to an intermittent condition. Perform each inspection or test as directed.
Important: : Remove any debris from the connector surfaces before servicing a component. Inspect the connector gaskets when diagnosing or replacing a component. Ensure that the gaskets are installed correctly. The gaskets prevent contaminate intrusion.
| • | Loose terminal connection |
| - | Use a corresponding mating terminal to test for proper tension. Refer to Testing for Intermittent Conditions and Poor Connections , and to Connector Repairs in Wiring Systems for diagnosis and repair. |
| - | Inspect the harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and faulty terminal to wire connection. Refer to Testing for Intermittent Conditions and Poor Connections , and to Connector Repairs in Wiring Systems for diagnosis and repair. |
| • | Damaged harness--Inspect the wiring harness for damage. If the harness inspection does not reveal a problem, observe the display on the scan tool while moving connectors and wiring harnesses related to the sensor. A change in the scan tool display may indicate the location of the fault. Refer to Wiring Repairs in Wiring Systems for diagnosis and repair. |
| • | Inspect the powertrain control module (PCM) and the engine grounds for clean and secure connections. Refer to Wiring Repairs in Wiring Systems for diagnosis and repair. |
If the condition is determined to be intermittent, reviewing the Snapshot or Freeze Frame/Failure Records may be useful in determining when the DTC or condition was identified.
Step | Action | Values | Yes | No | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | Did you perform the Powertrain On Board Diagnostic (OBD) System Check? | -- | ||||||||||
2 | Are any PCM, BCM, HVAC, or UXXXX DTCs stored? | -- | Diagnose the applicable DTCs | |||||||||
3 |
Important: : The following conditions must be met before continuing with this step:
Is the A/C Clutch engaged? | -- | ||||||||||
4 |
Is the A/C clutch engaged? | -- | Go to Diagnostic Aids | |||||||||
5 |
Does the A/C Request display YES? | -- | ||||||||||
6 | Observe the A/C pressure sensor display on the scan tool. Does the A/C pressure sensor indicate a voltage between the specified values? | 0.1 V-4.9 V | Go to Cooling Insufficient - Air Conditioning (A/C) System in HVAC | |||||||||
7 |
Is high side refrigerant pressure within the specified values? | 9 psi-472 psi | Go to Cooling Insufficient - Air Conditioning (A/C) System in HVAC | Go to DTC P0530 Air Conditioning (A/C) Refrigerant Pressure Sensor Circuit | ||||||||
8 | Inspect the A/C clutch fuse. Is the A/C clutch fuse open? | -- | ||||||||||
9 |
Did you find and correct the condition? | -- | ||||||||||
10 |
Is the A/C clutch engaged? | -- | ||||||||||
11 | Test for the following circuit conditions:
Did you find and correct the condition? | -- | ||||||||||
12 | Test for poor terminal connections in the A/C Relay in the Underhood Accessory Wiring Junction Block. Refer to Testing for Intermittent Conditions and Poor Connections and to Wiring Repairs in Wiring Systems. If a poor terminal connection is found replace the Underhood Accessory Wiring Junction Block. Did you find and correct the condition? | -- | ||||||||||
13 |
Is the A/C clutch engaged? | -- | ||||||||||
14 | Disconnect the A/C clutch connector. Is the A/C clutch engaged? | -- | ||||||||||
15 | Replace the A/C clutch. Refer to Compressor Clutch Plate and Hub Assembly Removal in HVAC. Did you complete the replacement? | -- | -- | |||||||||
16 | Replace the A/C relay. Did you complete the replacement? | -- | -- | |||||||||
17 | Locate and repair the short to voltage in the battery positive feed circuit to the A/C clutch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | -- | |||||||||
18 |
Important: : The following conditions must be met before continuing with this step:
Did the A/C clutch engaged and disengage? | -- | System OK |
Powertrain Control Module Controlled Air Conditioning (A/C) Circuit Diagnosis CJ2
Refer to Engine Controls Schematic
Heater A/C Control Output and A/C Compressor Clutch Coil
,
and
in HVAC Systems -- Automatic.
Circuit Description
When A/C is selected through the HVAC controller a signal is supplied to the PCM through the Class II serial data circuit. The A/C Relay is controlled through the PCM. The PCM monitors the A/C refrigerant pressure. If the A/C refrigerant pressure, and engine operating conditions are within a specific calibrated acceptable ranges the PCM will enable the A/C Relay. This is accomplished by providing a ground path for the A/C Relay coil within the PCM. When the A/C compressor relay is enabled battery positive voltage is supplied to the compressor clutch coil.
The PCM will enable the A/C compressor clutch whenever the engine is running and the A/C has been requested, unless any of the following conditions are met:
| • | Throttle more than 96 percent. |
| • | A/C pressure sensor more than 472 psi (4.9 volts) or less than 9 psi (0.1 volt) (as determined by the A/C pressure sensor). |
| • | Ignition voltage below 10.0 volts. |
| • | Engine speed more than 4700 RPM. |
| • | ECT more than 125°C (257°F). |
| • | IAT less than 5°C (41°F). |
| • | Class II communication error between the HVAC controller and the PCM |
Diagnostic Aids
Inspect for the following:
Many situations may lead to an intermittent condition. Perform each inspection or test as directed.
Important: : Remove any debris from the connector surfaces before servicing a component. Inspect the connector gaskets when diagnosing or replacing a component. Ensure that the gaskets are installed correctly. The gaskets prevent contaminate intrusion.
| • | Loose terminal connection |
| - | Use a corresponding mating terminal to test for proper tension. Refer to Testing for Intermittent Conditions and Poor Connections , and to Connector Repairs in Wiring Systems for diagnosis and repair. |
| - | Inspect the harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and faulty terminal to wire connection. Refer to Testing for Intermittent Conditions and Poor Connections , and to Connector Repairs in Wiring Systems for diagnosis and repair. |
| • | Damaged harness--Inspect the wiring harness for damage. If the harness inspection does not reveal a problem, observe the display on the scan tool while moving connectors and wiring harnesses related to the sensor. A change in the scan tool display may indicate the location of the fault. Refer to Wiring Repairs in Wiring Systems for diagnosis and repair. |
| • | Inspect the powertrain control module (PCM) and the engine grounds for clean and secure connections. Refer to Wiring Repairs in Wiring Systems for diagnosis and repair. |
If the condition is determined to be intermittent, reviewing the Snapshot or Freeze Frame/Failure Records may be useful in determining when the DTC or condition was identified.
Step | Action | Values | Yes | No | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
1 | Did you perform the Powertrain On Board Diagnostic (OBD) System Check? | -- | ||||||||
2 | Are any PCM, BCM, HVAC or UXXXX DTCs stored? | -- | Diagnose the applicable DTCs | |||||||
3 |
Important: : The following conditions must be met before continuing with this step:
Is the A/C Clutch engaged? | -- | ||||||||
4 |
Is the A/C clutch engaged? | -- | Go to Diagnostic Aids | |||||||
5 |
Does the A/C Request display YES? | -- | ||||||||
6 | Observe the A/C pressure sensor display on the scan tool. Does the A/C pressure sensor indicate a voltage between the specified values? | 0.1 V-4.9 V | Go to Cooling Insufficient - Air Conditioning (A/C) System in HVAC | |||||||
7 |
Is high side refrigerant pressure within the specified values? | 9 psi-472 psi | Go to Cooling Insufficient - Air Conditioning (A/C) System in HVAC | Go to DTC P0530 Air Conditioning (A/C) Refrigerant Pressure Sensor Circuit | ||||||
8 | Inspect the A/C clutch fuse. Is the A/C cutch fuse open? | -- | ||||||||
9 |
? | -- | ||||||||
10 |
Is the A/C clutch engaged? | -- | ||||||||
11 | Test for the following circuit conditions:
Did yo find and correct the condition? | -- | ||||||||
12 | Test for poor terminal connections in the A/C Relay in the Underhood Accessory Wiring Junction Block. Refer to Testing for Intermittent Conditions and Poor Connections , and Wiring Repairs in Wiring Systems. If a poor terminal connection is found replace the Underhood Accessory Wiring Junction Block. Did you find and correct the condition? | -- | ||||||||
13 |
Is the A/C clutch engaged? | -- | ||||||||
14 | Disconnect the A/C clutch connector. Is the A/C clutch engaged? | -- | ||||||||
15 | Replace the A/C clutch. Refer to Compressor Clutch Plate and Hub Assembly Removal in HVAC. Did you complete the replacement? | -- | -- | |||||||
16 | Replace the A/C relay. Did you complete the replacement? | -- | -- | |||||||
17 | Locate and repair the short to voltage in the battery positive feed circuit to the A/C clutch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | -- | |||||||
18 |
Important: : The following conditions must be met before continuing with this step:
Did the A/C clutch engaged and disengage? | -- | System OK |
