Table 1: | TFP Manual Valve Position Switch Combinations |
The vehicle speed sensor (VSS) is a magnetic inductive pickup that relays vehicle speed information to the PCM. The PCM uses this information in order to control shift timing, line pressure, and TCC apply and release.
The VSS mounts in the case extension at the vehicle speed sensor reluctor wheel, which is pressed onto the final drive carrier assembly. An air gap of 0.27-1.57 mm (0.011-0.062 in) occurs between the sensor and the teeth on the vehicle speed sensor reluctor wheel as the final drive carrier assembly rotates.
The sensor consists of a permanent magnet surrounded by a coil of wire. As the vehicle speed sensor reluctor wheel on the final drive carrier assembly rotates, an AC signal is produced by the VSS. This AC signal consists of a voltage and frequency that changes based on vehicle speed. The PCM uses the frequency portion of this signal to determine vehicle speed. Higher vehicle speeds induce a higher frequency and a higher voltage measurement at the sensor. The voltage portion of the signal is used in diagnostic procedures.
Sensor resistance should measure between 1,650-2,200 ohms at 20°C (68°F). Output voltage will vary with vehicle speed from a minimum of 0.5 volts AC at 100 RPM to 200 volts at 6,000 RPM.
The automatic transmission input shaft speed (AT ISS) sensor is a magnetic inductive pickup that relays turbine shaft speed information to the PCM. The PCM uses AT ISS sensor information in order to control line pressure, transmission shift patterns and TCC apply and release. This information is also used in order to calculate the appropriate operating gear ratios and TCC slippage.
The AT ISS sensor mounts in the case cover, next to the automatic transmission input shaft speed sensor reluctor wheel assembly. An air gap of 0.08-2.12 mm (0.0032-0.0834 in) occurs between the sensor and the teeth on the speed sensor reluctor wheel as the drive sprocket rotates. The speed sensor reluctor wheel is secured to and turns with the drive sprocket by the tangs on the drive sprocket forward thrust washer.
The sensor consists of a permanent magnet surrounded by a coil of wire. As the turbine shaft rotates the speed sensor reluctor wheel and the drive sprocket, an AC signal is produced by the AT ISS sensor. This AC signal consists of a voltage and frequency that changes based on vehicle speed. The PCM uses the frequency portion of this signal to determine input shaft speed. Higher input shaft speeds induce a higher frequency and a higher voltage measurement at the sensor. The voltage portion of the signal is used in diagnostic procedures.
Sensor resistance should measure between 820-1020 ohms at 20°C (68°F). Output voltage will vary with the vehicle speed from a minimum of 0.5 volts AC at 300 RPM to 200 volts at 6,000 RPM.
The shift solenoid valves are two identical, normally open, electronic exhaust valves that control upshifts and downshifts in all forward gear ranges. These shift solenoid valves work together in a combination of ON and OFF sequences in order to control the positions of the 1-2, 2-3 and 3-4 shift valve trains. The PCM monitors numerous inputs in order to determine the appropriate solenoid state combination and the transmission gear for the vehicle operating conditions.
Gear | 1-2, 3-4 Shift Solenoid Valve | 2-3 Shift Solenoid Valve |
---|---|---|
Park, Reverse, Neutral | ON | ON |
First | ON | ON |
Second | OFF | ON |
Third | OFF | OFF |
Fourth | ON | OFF |
The PCM energizes the shift solenoids by providing a ground to the solenoid's electrical circuit. This sends a current through the coil winding of the solenoid, thereby creating a magnetic field. The magnetic field repels the plunger inside the solenoid. This seats the solenoid metering ball against the fluid inlet port. This action prevents the exhaust of fluid through the solenoid and provides an increase in fluid pressure at the end of the shift valves. This fluid pressure initiates an upshift by moving the shift valves. Refer to the oil flow diagrams for a complete description of the hydraulic control of the shift valves for each gear range.
Shift solenoid resistance should measure between 19-24 ohms when measured at 20°C (68°F) and between 24-31 ohms when measured at 88°C (190°F).
The shift solenoid valves should energize when the voltage is greater than 7.5 volts. The shift solenoid valves should de-energize when the voltage is less than one volt.
The pressure control (PC) solenoid valve is a precision electronic pressure regulator that controls transmission line pressure based on current flow through its coil windings. As current flow is increased, the magnetic field which is produced by the coil moves the solenoid's plunger further away from the exhaust port. Opening the exhaust port decreases the output fluid pressure, which is regulated by the PC solenoid valve. This ultimately decreases line pressure. The PCM controls the PC solenoid valve based upon various inputs including throttle position, fluid temperature, MAP sensor, and gear state.
The PCM controls the PC solenoid valve on a positive duty cycle at a fixed frequency of 292.5 Hz (cycles per second). Duty cycle is defined as the percentage of time when current flows through the solenoid coil during each cycle. A higher duty cycle provides a greater current flow through the solenoid. The high (positive) side of the PC solenoid valve electrical circuit at the PCM controls the PC solenoid valve operation. The PCM provides a ground path for the circuit, monitors average current, and continuously varies the PC solenoid valve duty cycle in order to maintain the correct average current flowing through the PC solenoid valve.
Duty Cycle | Current | Line Pressure |
---|---|---|
+5% | 0.02 amps | Maximum |
+90% | 1.1 amps | Minimum |
The PC solenoid valve resistance should measure between 3-5 ohms when measured at 20°C (68°F).
The TCC PWM solenoid valve is a normally closed (hydraulically), pulse width modulation (PWM) solenoid which is used to control the apply and release of the converter clutch. The PCM operates the solenoid with a negative duty cycle at a fixed frequency of 32 Hz in order to control the rate of TCC apply/release. The solenoid's ability to ramp the TCC apply and release pressures results in smoother TCC operation.
When the vehicle's operating conditions are appropriate to apply the TCC, the PCM immediately increases the duty cycle to approximately 22 percent. The PCM then ramps the duty cycle up to a maximum of 98 percent in order to achieve full TCC apply pressure. The rate at which the PCM increases the duty cycle controls the TCC apply. Similarly, the PCM also ramps down the TCC solenoid duty cycle in order to control TCC release.
Some operating conditions prevent or enable TCC apply under various conditions. Refer to Automatic Transmission Fluid Temperature Sensor in this section. Also, if the PCM receives a zero voltage signal from the TCC brake switch, signaling that the brake pedal has been depressed, the PCM immediately releases the TCC.
TCC duty cycle for ECCC equipped vehicles is 22 percent for minimum apply pressure and 43 percent for maximum apply pressure. The TCC PWM solenoid valve will typically be 40-60 percent at full apply. Your results may vary.
The TCC PWM solenoid valve resistance should measure 10-12 ohms when measured at 20°C (68°F) and 13-15 ohms when measured at 88°C (190°F).
The automatic transmission fluid pressure (TFP) manual valve position switch is attached to the valve body and consists of six fluid pressure switches. Three of the fluid pressure switches D4, Low, and Reverse) are normally open, while the other three (D3, D2 and TCC Release) are normally closed. These six switches indicate the position of the manual valve. The PCM uses this information in order to control line pressure, TCC apply and release, and shift solenoid operation.
The release pressure switch is a normally closed pressure switch. This switch is used as a diagnostic tool in order to confirm that the TCC is actually Off when the PCM issues the command to turn the switch Off.
Each fluid pressure switch produces either an open or a ground to the PCM depending upon the presence of fluid pressure at the switches. The sequence of open and closed switches produces a combination of voltage readings that are monitored by the PCM. The PCM measures the TFP manual valve position switch signal voltage from each pin to ground and compares this voltage to a combination table which is stored in PCM memory. If the PCM does not recognize the switch sequence, then a diagnostic code will be set as a result. A diagnostic code may also be set if the TFP manual valve position switch sequence indicates a gear range selection that conflicts with other sensory inputs to the PCM.
Range Indicator | Fluid | Circuit | ||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Rev | D4 | D3 | D2 | Low | E | D | C | ||||||||
Park/Neutral | 0 | 0 | 0 | 0 | 0 | 0 | 1 | 0 | ||||||||
Reverse | 1 | 0 | 0 | 0 | 0 | 1 | 1 | 0 | ||||||||
D4 | 0 | 1 | 0 | 0 | 0 | 0 | 1 | 1 | ||||||||
D3 | 0 | 1 | 1 | 0 | 0 | 0 | 0 | 1 | ||||||||
D2 | 0 | 1 | 1 | 1 | 0 | 0 | 0 | 0 | ||||||||
D1 | 0 | 1 | 1 | 1 | 1 | 1 | 0 | 0 | ||||||||
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Resistance should be measured with the engine running. When the transmission pass-through connector is disconnected from the vehicle harness and the engine is running, then multiple diagnostic codes will be set. Clear these codes when you have finished with this procedure.
The automatic transmission fluid temperature (TFT) sensor is a negative temperature coefficient thermistor (temperature sensitive resistor) that provides information to the PCM regarding the transmission fluid temperature. The TFT sensor clips on to the valve body and is replaced as a separate component and not as a part of the AT wiring harness assembly. The TFT sensor monitors non-pressurized fluid in the sump in order to determine the operating temperature of the transmission fluid.
The internal electrical resistance of the sensor varies in relation to the operating temperature of the transmission fluid. The PCM sends a 5 volt reference signal to the TFT sensor and the PCM measures the voltage drop in the electrical circuit. A lower fluid temperature creates a higher resistance in the TFT sensor, which produces a higher voltage signal.
The PCM uses this input in order to help determine the proper line pressure, shift schedules and TCC apply. When the transmission fluid temperature reaches 130°C (266°F), the PCM enters Hot Mode. Above this temperature the PCM modifies the transmission shift schedules and the TCC apply in an attempt to reduce the fluid temperature by reducing the transmission heat generation. During Hot Mode the PCM applies the TCC at all times in third and fourth gears. Also, the PCM performs the 2-3 and the 3-4 shifts earlier in order to help reduce fluid heat generation.
The PCM stays in Hot Mode until the temperature drops below 120°C (248°F).
The transmission range (TR) switch is part of the park/neutral position (PNP) and back-up lamp switch assembly, which is externally mounted on the transmission manual shaft. The TR switch contains four internal switches that indicate the transmission gear range selector lever position. The PCM supplies ignition voltage to each switch circuit. As the gear range selector lever is moved, the state of each switch may change, causing the circuit to open or close. An open circuit or switch indicates a high voltage signal. A closed circuit or switch indicates a low voltage signal. The PCM detects the selected gear range by deciphering the combination of voltage signals. The PCM compares the actual voltage combination of the switch signals to a TR switch combination table stored in memory. Refer to the Transmission Range Switch Logic table for valid combinations of switch signal circuits A, B, C and Parity.