Removal Procedure
Notice: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.
Important: Always maintain cleanliness when servicing fuel system components.
- Remove the fuel tank. Refer to Fuel Tank Replacement .
- Disconnect the fuel pipes at the fuel sender assembly. Refer to Plastic Collar Quick Connect Fitting Service .
- Cap the fuel pipes as needed to stop any fuel leakage.
- Remove the fuel pipe attaching hardware.
- Note the position of the fuel pipes and the fuel pipe attaching hardware for installation.
- Remove the fuel pipes.
Installation Procedure
Caution: In order to reduce the risk of fire and personal injury observe the
following items:
• Replace all nylon fuel pipes that are nicked, scratched or damaged
during installation, do not attempt to repair the sections of the nylon fuel
pipes • Do not hammer directly on the fuel harness body clips when installing
new fuel pipes. Damage to the nylon pipes may result in a fuel leak. • Always cover nylon vapor pipes with a wet towel before using a
torch near them. Also, never expose the vehicle to temperatures higher than
115°C (239°F) for more than one hour, or more than 90°C (194°F)
for any extended period. • Apply a few drops of clean engine oil to the male pipe ends before
connecting fuel pipe fittings. This will ensure proper reconnection and prevent
a possible fuel leak. (During normal operation, the O-rings located in the
female connector will swell and may prevent proper reconnection if not lubricated.)
Notice: Do not attempt to straighten any kinked nylon fuel lines. Replace any kinked nylon fuel feed or return pipes in order to prevent damage to the vehicle.
- Install the new fuel feed and fuel return pipes and the fuel pipe attaching hardware as noted during removal.
- Remove the caps from the fuel pipes.
- Connect the fuel feed and fuel return pipe quick-connect fittings at the fuel sender assembly. Refer to Plastic Collar Quick Connect Fitting Service .
- Inspect and make sure all of the fuel pipe clips, and fasteners are properly installed.
- Install the fuel tank. Refer to Fuel Tank Replacement .
