Removal Procedure
- Disconnect the negative battery cable.
Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Drain the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Drain the engine oil. Refer to
Engine Oil and Oil Filter Replacement
.
- Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls - 3.1L.
- Remove the hood. Refer to
Hood Replacement
in Body Front End.
- Remove the engine mount struts. Refer to
Engine Mount Strut Replacement
.
- Remove the drive belt. Refer to
Drive Belt Replacement
.
- Disconnect the following electrical connectors:
• | Camshaft position (CMP) sensor |
• | Crankshaft position (CKP) sensor |
• | Heated oxygen sensor (HO2S) |
• | Manifold absolute pressure (MAP) sensor |
• | Exhaust gas recirculation (EGR) valve |
• | Evaporative emissions (EVAP) canister purge solenoid |
• | Throttle position (T/P) sensor |
• | Idle air control (IAC) valve |
• | Body wiring harness-to-engine harness |
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the 3-way catalytic converter pipe from the right exhaust manifold.
Refer to
Catalytic Converter Replacement
in
Engine Exhaust.
- Remove the engine wiring harness grounds from the transaxle.
- Remove the engine mount lower nuts.
- Remove the torque converter covers. Refer to
Torque Converter Cover Replacement
in Automatic Transaxle - 4T65E.
- Remove the starter motor. Refer to
Starter Motor Replacement
in Engine Electrical.
- Remove the A/C compressor. DO NOT discharge the A/C system. Support
the compressor. Refer to
Air Conditioning Compressor Replacement
in Heating, Ventilation, and Air Conditioning.
- Remove the torque converter bolts. Refer to
Flywheel to Torque Converter Bolt Replacement
in Automatic Transaxle - 4T65E.
- Remove the transaxle brace. Refer to
Transmission Brace Replacement
in Automatic Transaxle - 4T65E.
- Remove the lower transaxle-to-engine bolt (6)
and the stud (1).
- Remove the radiator outlet hose from the engine. Refer to
Radiator Outlet Hose Replacement
in Engine Cooling.
- Lower the vehicle and support the transaxle.
- Remove the accelerator control and the cruise control cable with the
bracket from the throttle body. Refer to
Accelerator Control Cable Bracket Replacement
in Engine Controls - 3.1L.
- Remove the heater outlet and inlet hoses from the engine.
- Remove the vacuum hoses from the upper intake manifold.
- Remove the brake booster vacuum hose from the upper intake manifold.
- Remove the fuel lines from the fuel rail. Refer to
Metal Collar Quick Connect Fitting Service
and
Plastic Collar Quick Connect Fitting Service
in Engine Controls - 3.1L.
- Remove the radiator inlet hose from the engine. Refer to
Radiator Inlet Hose Replacement
in Engine Cooling.
- Remove the power steering pump and reposition. Refer to
Power Steering Pump Replacement
in Power Steering System.
- Install the engine lifting device to the engine.
- Remove the upper transaxle-to-engine bolts (3,4,5) and the stud (2).
- Remove the engine from the vehicle.
- Remove the flywheel. Refer to
Engine Flywheel Removal
.
- Install the engine to the engine stand.
Installation Procedure
- Remove the engine from the engine stand.
- Install the flywheel. Refer to
Engine Flywheel Installation
.
- Install the engine to the vehicle.
Notice: Refer to Fastener Notice in the Preface section.
- Install the upper transaxle-to-engine bolts (3,4,5) and the stud (2).
Tighten
Tighten the bolts (3,4,5) and the stud (2) to 75 N·m
(55 lb ft).
- Remove the engine lifting device.
- Install the power steering pump. Refer to
Power Steering Pump Replacement
in Power Steering System.
- Install the radiator inlet hose to the engine. Refer to
Radiator Inlet Hose Replacement
in Engine Cooling.
- Install the fuel lines to the fuel rail. Refer to
Metal Collar Quick Connect Fitting Service
and
Plastic Collar Quick Connect Fitting Service
in Engine Controls - 3.1L.
- Install the brake booster vacuum hose to the upper intake manifold.
- Install the vacuum hoses to the upper intake manifold.
- Install the heater inlet and outlet hoses to the engine.
- Install the accelerator control and the cruise control cable with the
bracket to the throttle body. Refer to
Accelerator Control Cable Bracket Replacement
in Engine Controls - 3.1L.
- Raise the vehicle and remove the transaxle support.
- Install the radiator outlet hose to the engine. Refer to
Radiator Outlet Hose Replacement
in Engine Cooling.
- Install the lower transaxle-to-engine bolt (6) and the stud (1).
Tighten
Tighten the bolt (6) and the stud (1) to 75 N·m
(55 lb ft).
- Install the transaxle brace. Refer to
Transmission Brace Replacement
in Automatic Transaxle - 4T65E.
- Install the torque converter bolts. Refer to
Flywheel to Torque Converter Bolt Replacement
in Automatic Transaxle - 4T65E.
- Install the A/C compressor. Refer to
Air Conditioning Compressor Replacement
in Heating, Ventilation, and Air Conditioning.
- Install the starter motor. Refer to
Starter Motor Replacement
in Engine Electrical.
- Install the torque converter covers. Refer to
Torque Converter Cover Replacement
in Automatic Transaxle - 4T65E.
- Install the engine mount lower nuts.
Tighten
Tighten the nuts to 47 N·m (35 lb ft).
- Install the engine wiring harness grounds to the transaxle.
- Install the engine wiring harness ground nut to the transaxle stud.
Tighten
Tighten the nut to 35 N·m (26 lb ft).
- Install the 3-way catalytic converter pipe to the right exhaust manifold.
Refer to
Catalytic Converter Replacement
in
Engine Exhaust.
- Lower the vehicle.
- Connect the following electrical connectors:
• | Body wiring harness-to-engine harness |
• | Idle air control (IAC) valve |
• | Throttle position (T/P) sensor |
• | Evaporative emissions (EVAP) canister purge solenoid |
• | Exhaust gas recirculation (EGR) valve |
• | Manifold absolute pressure (MAP) sensor |
• | Heated oxygen sensor (HO2S) |
• | Crankshaft position (CKP) sensor |
• | Camshaft position (CMP) sensor |
- Install the drive belt. Refer to
Drive Belt Replacement
.
- Install the engine mount struts. Refer to
Engine Mount Strut Replacement
.
- Install the hood. Refer to
Hood Replacement
in Body Front End.
- Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls - 3.1L.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Fill the crankcase with engine oil. Refer to
Engine Oil and Oil Filter Replacement
.
- Fill cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Check and fill the power steering system as necessary. Refer to
Checking and Adding Power Steering Fluid
in Power Steering
System.
- Perform a CKP system variation learn procedure. Refer to
Crankshaft Position System Variation Learn
in Engine Controls - 3.1L.
- Inspect for leaks.