Clutch Rotor and/or Bearing Replacement V-5 Conventional Mount
Tools Required
• | J 6083 External
Snap Ring Pliers |
• | J 8092 Universal
Driver Handle |
• | J 9398 Rotor
Bearing Remover |
• | J 33017 Pulley
and Bearing Installer |
• | J 33019 Pulley
Bearing Staking Tool |
• | J 34992 Compressor
Holding Fixture |
Removal Procedure
- Remove the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.
- Remove the clutch plate
and hub assembly. Refer to
Compressor Clutch Plate and Hub Assembly Removal
.
- Use the J 6083
in order to remove the rotor and bearing assembly retaining ring.
- Install the J 33023-A
to the front head.
- Install the J 33020
into the inner circle of slots in the rotor.
- Turn the J 33020
clockwise in the slots in order to engage the tangs of the puller
with the segments between the slots in the rotor.
- Hold the J 33020
in place. Tighten the puller screw against the puller guide in order
to remove the puller rotor and bearing assembly.
- Support the rotor hub
in order to prevent damage to the pulley rotor during bearing removal.
8.1. | Remove the forcing screw from the J 33020
. |
8.2. | With the tangs of the J 33020
still engaged in the rotor slots, invert the assembly onto
a solid, flat surface or blocks. |
Notice: It is not necessary to remove the staking in front of the bearing to
remove the bearing, however, it will be necessary to file away the old stake
metal for proper clearance for the new bearing to be installed into the rotor
bore or the bearing may be damaged.
- Use a J 9398
with
the J 8092
in order to
drive the bearing out of the rotor hub.
Installation Procedure
Notice: Do not support the rotor by resting the pulley rim on a flat surface
during the bearing installation or the rotor face will be bent.
- Place the pulley rotor on the J 21352-A
in order to fully support the rotor hub during the bearing
installation.
- Align the new bearing with the hub bore.
- Using the J 9481-A
and the J 8092
,
drive the bearing into the hub.
The J 9481-A
applies
force to the outer race of the bearing.
- Place the J 33019
and the staking pin in the hub bore.
- Shift the rotor and bearing assembly on the J 21352-A
in order to fully support the hub
under the location of the staking pin.
- Use a heavy-duty rubber band (1) in order to hold the stake
pin in the guide of the J 33019
.
Important: Do not allow a metal stake to contact the outer face of the bearing
in order to prevent distortion of the outer race.
- Using care in order to prevent injury, strike the staking pin of the J 33019
. Properly position the
stake pin in the guide after each impact on the pin.
- Continue to strike the pin of the J 33019
until a stake, similar to the original stake, is formed down
to, but not touching, the bearing.
- Stake 3 places 120 degrees
apart.
- With the compressor mounted to the J 34992
, position the rotor and bearing assembly on the front head.
- Position the J 33017
and the J 33023-A
directly over the inner race of the bearing.
- Position the J 8433-1
on the J 33023-A
.
- Assemble the 2 through bolts and the washers of the J 34992
through the slots of the J 8433-1
.
- Thread the 2 through bolts into the J 34992
.
Ensure that the thread of the through bolts engages the full thickness
of the J 34992
.
- Tighten the J 8433-3
in the J 8433-1
in order to force the pulley rotor and bearing assembly onto the front head
of the compressor.
- If the J 33017
slips off direct, in-line contact with inner face of the bearing, use the
following steps:
16.2. | Realign the J 33017
and the J 33023-A
in order to ensure that the installer clears the front head. |
- Install the rotor and
bearing assembly retainer ring using the J 6083
.
- Install the clutch plate and hub assembly. Refer to
Compressor Clutch Plate/Hub Assembly Install
.
- Install the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.
Clutch Rotor and/or Bearing Replacement V-5 Direct Mount
Removal Procedure
Tools Required
• | J 33013-B Hub
and Drive Plate Remover/Installer |
• | J 33017 Pulley
and Bearing Installer |
- Remove the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.
- Install the compressor
onto the J 41790-A
.
- Remove the clutch plate
and hub assembly (2).
- Remove the clutch rotor and bearing assembly retaining ring (3),
using external snap ring pliers (1).
- Place the J 33023-A
on the clutch rotor.
- Install the J 41552
down into the inner circle of slots
in the rotor.
Turn the compressor pulley puller clockwise in the slots to engage the
puller tangs with the rotor.
- Hold the compressor pulley puller in place and use a wrench to
turn the center forcing screw against the puller pilot to remove the clutch
rotor and bearing assembly.
Installation Procedure
- Position the clutch rotor
and bearing assembly (2) onto the compressor.
- Position the J 33017
and bearing (1) from the J 33013-B
directly over the inner race of the bearing.
- Place the washer (3) onto the body of J 33013-B
.
- Remove the center screw from the body of the hub and drive plate
installer.
- Install the center screw into the opposite end of the hub and
drive plate installer.
- Back the body of the hub and drive plate installer tool off enough
to allow the center screw to be threaded onto the end of the compressor shaft.
- Thread the center screw several turns onto the end of the compressor
shaft.
Do not tighten the center screw on the compressor shaft.
- Hold the center screw with a wrench.
- Tighten the hex portion of the hub and drive plate installer body
several turns.
- Remove the J 33013-B
from the clutch rotor and bearing
assembly.
- Ensure that the clutch rotor and bearing (2) is pressed
onto the nose of the compressor far enough to clear the groove for the retaining
ring.
If the clutch rotor and bearing does not clear the groove, repeat steps 7,
8 and 9.
- Install the clutch rotor and bearing retaining ring (3)
using external snap ring pliers (1).
Ensure that the chamfer side of the retaining ring is facing up when
the retaining ring is being installed.
- Install the clutch plate and hub assembly.
- Remove the compressor from the J 41790-A
.
- Install the A/C compressor. Refer to
Air Conditioning Compressor Replacement
.