Removal Procedure
Important: In order to minimize door realignment, do not remove both door hinges at the
same time. Do each hinge separately, and replace any broken hinges first.
- Open the door.
- Support the door.
- Remove the intermediate door hinge bolts.
- Remove the hinge spring.
- Use a rag in order to clean the hinge mounting surfaces on the door.
- Use a grease pencil or other suitable marker in order to mark the hinge
location on the door surface.
- Remove the door side hinge bolts.
- Remove the hinge.
- Use a rag in order to clean the hinge mounting
surface on the body pillar.
- Use a grease pencil or other suitable marker in order to mark the hinge
location on the body pillar.
Important: Do not loosen the cone adjuster bolt (2). The cone may fall down inside
the pillar. This may create a rattle situation.
- Remove the two 13 mm body side hinge bolts (1).
- Remove the body side hinge.
Installation Procedure
- Align the new hinge in position with the old alignment marks.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Apply Locktite® Blue GM P/N 12345382, or Canadian P/N 10953489,
or equivalent prior to installing the door side hinge bolts.
- Install the door side hinge bolts.
Lightly tighten the bolts.
- Align the new body side hinge in position
with the old alignment marks.
- Apply Locktite® Blue GM P/N 12345382, or Canadian P/N
10953489, or equivalent prior to installing the body side hinge bolts.
- Install the 13 mm body side hinge bolts (1)
Lightly tighten the bolts.
- Position the door to install the intermediate bolts.
- Install the hinge spring.
- Install the intermediate door hinge bolts.
Tighten
Tighten the intermediate door hinge bolts to 33 N·m (24 lb ft).
Tighten
Tighten the body side and door side hinge bolts to 33 N·m (24 lb ft).
- Remove the door support.
- Adjust the door. Refer to
Rear Door Adjustment
.
- Close the door.