Removal Procedure
Important: The roof panel is serviced as a complete assembly, including the outer
panel and the inner reinforcements. The roof panel is attached by a number
of welds which must be drilled to remove the outer panel and inner reinforcements
for servicing.
- Remove all related panels
and components necessary to access the welds attaching the roof assembly to
the vehicle.
- Visually inspect and restore as much of the damage as possible.
- Remove sealers and anti-corrosion materials as necessary.
- Locate, mark, and drill out all factory welds. Note the number
and location of welds for installation of the service assembly.
Important: A second person may be needed to safely remove the roof assembly and
prevent damage to the vehicle.
- Remove the damaged roof panel assembly.
Installation Procedure
- Clean and prepare the mating surfaces
as necessary.
- Position the roof panel on the vehicle.
- Check fit and alignment.
- Correctly position the service assembly and plug weld accordingly.
- Clean and prepare all welded surfaces.
- Prime with two-part catalyzed primer.
- Apply sealers and anti-corrosion materials as necessary.
Important: Do not combine paint systems. Refer to paint manufacturers
recommendations.
- Install all related panels and components.