The headlamp assemblies must be aimed for
proper illumination of the road. The headlamp assembly aim should be checked
when a new headlamp assembly is installed, or if service or repairs in the
front end area may have disturbed the headlamp mounting brackets.
Horizontal and vertical aiming of each of the composite headlamps is
done by turning adjusting screws which move the headlamp capsule in relation
to the headlamp housing assembly. The horizontal adjustment screw is located
on the rear upper edge of each of the headlamp assemblies, toward the outboard
side of the vehicle. The vertical adjustment screw is located on the rear
upper edge of each of the headlamp assemblies, toward the center of the vehicle.
Some state and local authorities have specific requirements for aiming
the headlamps. These requirements must be followed.
Aiming Area Preparation
Choose an appropriate aiming area, then prepare the aiming screen as
described in the following.
• |
The aiming area should
be darkened and large enough to accommodate the vehicle and an additional
7.62 m (25 ft) measured from the face of the headlamp capsule
lenses to the front of the screen. |
• | The floor on which the vehicle rests must be flat with the bottom
of the screen. If the floor is not level, compensate as necessary. |
• | The aiming screen should be at least 1.52 m (5 ft)
high by 3.66 m (12 ft) wide with a matte white surface well
shaded from extraneous light, and properly adjusted to the floor on which
the vehicle stands. The screen should be provided with a vertical centerline
(5), two laterally adjustable vertical tapes (2), and one vertically adjustable
horizontal tape (1). |
• |
Important: For each vehicle checked, the horizontal line or tape (1) on the screen
must be adjusted. Vehicles of the same model and year may have different standing
height for the headlamp capsules.
Make provisions to allow the screen to be movable, so that it can be
aligned parallel with the rear axle of the vehicle. This will allow for a
horizontal line drawn perpendicular to the centerline of the screen to pass
through the center point between the two headlamp capsules (8). |
• | After the aiming screen has been set up in a permanent location,
paint or tape a reference line on the floor 7.62 m (25 ft) from
the screen (9), to identify the proper location of the headlamp capsules when
they are being aimed. If a regular commercial aiming screen is not available, the screen may
consist of a vertical wall having a clear uninterrupted area at least 1.83 m
(6 ft) high by 3.66 m (12 ft) wide, finished with a washable
non-gloss white paint.
|
Vehicle Preparation
Prepare the vehicle for checking the headlamp beam aim as follows:
- Ensure that all the components
are in place on the vehicle, if other service has been performed on the vehicle.
- Ensure that the fuel level is ½ full or less.
- Ensure that the tires are inflated to the proper pressures.
- Stop all other operations of work on the vehicle.
- Position the vehicle so it is square with the aiming screen, and
with the headlamp capsule lenses directly over the reference line (9) which
has been painted or taped on the floor.
- Locate the vertical center line on the aiming screen (5)
so that it is in line with the center of the vehicle (8). This can
be accomplished by sighting through the center of the rear window and over
the hood.
Mark the vertical center of the front and rear windows with narrow tape.
Use these marks as sights to locate the centerline of the vehicle. Move the
vehicle or the screen until the center line of the screen comes into alignment
with the two points.
- Close the doors.
- Rock the vehicle sideways to stabilize the suspension.
- Measure the height from the floor to the horizontal center of
a headlamp assembly low beam bulb. Adjust the horizontal tape on the aiming
screen (1) to match this dimension.
- Measure the distance between the centerline of the right headlamp
assembly low beam bulb and the center of the left headlamp assembly low beam
bulb. Position the vertical tapes on the aiming screen (2) this distance
to the right and left of the screen centerline (4).
Adjustment Procedure
- Raise the hood.
- Turn ON the low beam lamps.
- Inspect the horizontal aim.
- Adjust the aim using the horizontal adjusting screw, to align
the break point (3) of the high intensity zone to the headlamp low
beam bulb vertical centerline (1), within the range of 5 cm
(2 in) to the left (5) of the lamp bulb vertical centerline (1),
to 5 cm (2 in) to the right (4) of the lamp bulb vertical
centerline (1) on the aiming screen.
- Inspect the vertical aim.
- Adjust the aim using the vertical adjusting screw, to align the
upper edge of the beam horizontal cut off line 12 cm (4.7 in)
below (7) the headlamp low beam bulb horizontal centerline (2),
within the range of 7 cm (2.8 in) below (8) the lamp
bulb horizontal centerline (2), to 17 cm (6.7 in) below (6)
the lamp bulb horizontal centerline (2) on the aiming screen.
- Turn OFF the headlamps.
- Lower the hood.