Note: Inspect the vacuum brake booster to dash panel gasket for damage and replace, if necessary.
- Align the vacuum brake booster mounting studs to the dash panel.
- Install the vacuum brake booster.
Caution: Refer to Fastener Caution in the Preface section.
- Install the 4 vacuum brake booster nuts.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the intermediate steering shaft. Refer to
Intermediate Steering Shaft Replacement.
- Connect the brake pedal pushrod to the brake pedal and install the clevis pin (2).
- Install the brake pedal pushrod retaining clip (1).
- Install the driver knee bolster. Refer to
Driver Knee Bolster Replacement.
- Install the left side instrument panel insulator panel. Refer to
Instrument Panel Insulator Panel Replacement - Left Side.
Note: Ensure the master cylinder to vacuum brake booster seal is properly installed on the back of the master cylinder housing and is not damaged.
- Position the master cylinder to the vacuum booster. Inspect the master cylinder to vacuum brake booster seal
for damage and replace, if necessary.
- Install the 2 brake master cylinder nuts.
Tighten
Tighten the nuts to 20 N·m (15 lb ft).
- Position the BPMV assembly over the studs.
- Install the 2 nuts (2) to the BPMV and bracket assembly.
Tighten
Tighten the nuts to 20 N·m (15 lb ft).
- Install the front and rear brake pipes (1) to the routing clip on the frame rail.
- Connect the master cylinder fluid level sensor electrical connector (1).
Note: If necessary, a small amount of denatured alcohol may be used to aid installation of the brake booster vacuum sensor. Do not use soap.
- Install the vacuum brake booster vacuum sensor (3).
Note: If necessary, a small amount of denatured alcohol may be used to aid installation of the brake booster check valve. Do not use soap.
- Install the vacuum brake booster check valve and hose assembly (2) to the vacuum brake booster.
- Install the windshield washer solvent heater. Refer to
Windshield Washer Solvent Heater Replacement.
- Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement.