Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
- Disable the SIR system. Refer to
SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Repair as much of the damage as possible to factory specifications. Refer to
Dimensions - Body.
- Note the location and remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to
Anti-Corrosion Treatment and Repair.
- Remove the lower plenum.
Important: Do not damage any inner panels or reinforcements.
- Locate and drill out all factory welds.
Important: Note the number and location of welds for installation of the front wheelhouse
- Remove the damaged front wheelhouse.
Installation Procedure
Important: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1 ½ in) apart.
Some panels may have structural weld-thru adhesive.
It is necessary to replace the weld-thru adhesive with an additional spot weld between each factory spot weld.
- Drill 8 mm (5/16 in) plug weld holes in the service part as necessary in the locations noted from the original assembly.
- Prepare the mating surfaces as necessary.
- Apply GM-approved Weld-Thru Coating or equivalent to all mating surfaces. Refer to
Anti-Corrosion Treatment and Repair.
- Position the front wheelhouse to the vehicle using 3-dimensional measuring equipment. Clamp the wheelhouse in place.
- Plug weld accordingly.
- Install the lower plenum.
- Clean and prepare all of the welded surfaces.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to
Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to
Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to
SIR Disabling and Enabling.