- Install the right air temperature door to the air temperature door assembly.
- Install the air temperature door to the HVAC module assembly upper case.
- Install the air temperature actuator to the HVAC module assembly upper case.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the screws that secure the air temperature actuator to the HVAC module assembly upper case.
Tighten
Tighten the screws to 1.5 N·m (13 lb in).
- From the inside of the upper case, drill the dimples adjacent to the heat stakes using a 5.5 mm (7/32 in) drill bit.
- Align and attach the upper and lower HVAC module assembly case.
- Install the removed screws that secure the HVAC module assembly upper case to the HVAC module assembly lower case to their original position.
Tighten
Tighten the screws to 1.5 N·m (13 lb in).
- Install new screws that will secure the HVAC module assembly upper case to the HVAC module assembly lower case in the locations adjacent to the heat stakes.
Tighten
Tighten the screws to 1.5 N·m (13 lb in).
- Install the mode actuator.
- Install the screws that secure the mode actuator to the HVAC module assembly.
Tighten
Tighten the screws to 1.5 N·m (13 lb in).
- Install the recirculation housing to the HVAC module assembly.
- Install the screws that secure the recirculation housing to the HVAC module assembly.
Tighten
Tighten the screws to 1.5 N·m (13 lb in).
- Install the HVAC module assembly. Refer to
HVAC Module Assembly Replacement
.