GM Service Manual Online
For 1990-2009 cars only

Cleaning Procedure


    Object Number: 1272799  Size: SH
  1. Remove and discard the intake manifold-to-cylinder head gaskets (514).

  2. Object Number: 1807816  Size: SH
  3. Remove the manifold absolute pressure (MAP) sensor (714). Refer to Intake Manifold Removal.

  4. Object Number: 1411900  Size: SH
  5. Remove the evaporative emission (EVAP) canister purge solenoid valve (730), EVAP tube (729), and fuel rail with injectors. Refer to Fuel Rail and Injectors Removal.
  6. Remove the throttle body and gasket. Refer to Throttle Body Removal.
  7. Clean the intake manifold in solvent.
  8. Warning: Refer to Safety Glasses Warning in the Preface section.

  9. Dry the intake manifold with compressed air.

Inspection Procedure


    Object Number: 1807824  Size: SH
  1. Inspect the manifold for the following conditions:
  2. • Damaged gasket or sealing surfaces (1, 5)
    • Loose threaded inserts or studs (2, 4)
    • Debris or restrictions within the passages of the manifold
    • Damaged or broken hose fittings (3, 6)
    • Inspect the composite intake manifold assembly for cracks or other damage.
  3. Inspect the intake manifold cylinder head deck for warpage.
  4. 2.1. Locate a straight edge across the intake manifold cylinder head deck surface.

    Position the straight edge across a minimum of 2 runner port openings.

    2.2. Insert a feeler gage between the intake manifold and the straight edge.

    An intake manifold with warpage in excess of 3 mm (0.118 in) over a 200 mm (7.87 in) area is warped and should be replaced.