GM Service Manual Online
For 1990-2009 cars only

Step

Action

Yes

No

DEFINITION: The low side pressure is higher than normal and the high side pressure is lower than normal.

    • Malfunctioning A/C Compressor
    • Refrigerant Under Charge

1

Were you sent here from the A/C System Performance Test?

Go to Step 2

Go to Air Conditioning (A/C) System Performance Test

2

After continued operation of the A/C system, do the low and the high side pressures equalize or become static?

Go to Step 5

Go to Step 3

3

  1. Refer to the pressures recorded during the A/C System Performance Test.
  2. Inspect for the following conditions:
  3. Warning: Refer to Moving Parts and Hot Surfaces Warning in the Preface section.

    • The low side pressure is equal to or greater than the specified pressure range of the A/C Performance Table. Refer to Air Conditioning (A/C) System Performance Test.
    • The high side pressure is less than the specified pressure range of the A/C Performance Table. Refer to Air Conditioning (A/C) System Performance Test.
    • The low side refrigerant line at the compressor feels cool-to-warm.
    • The high side refrigerant line at the compressor feels warm-to-hot.

Do the listed conditions exist?

Go to Step 5

Go to Step 4

4

  1. Refer to the pressures recorded during the A/C System Performance Test.
  2. Inspect for the following conditions:
  3. Warning: Refer to Moving Parts and Hot Surfaces Warning in the Preface section.

    • The low side pressure is greater than the specified pressure range of the A/C Performance Table. Refer to Air Conditioning (A/C) System Performance Test.
    • The high side pressure is less than the specified pressure range of the A/C Performance Table. Refer to Air Conditioning (A/C) System Performance Test.
    • The low side refrigerant line at the compressor feels warm.
    • The high side refrigerant line at the compressor feels warm-to-hot.

Do the listed conditions exist?

Go to Step 5

Go to Air Conditioning (A/C) System Performance Test

5

The A/C system has a low refrigerant charge.

Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.

Is the action complete?

Go to Step 6

--

6

  1. After you perform the repairs, record the following:
  2. • The low and the high side pressures
    • The instrument panel outlet air temperature
  3. Compare the pressures and the temperature to those listed in the A/C Performance Chart. Refer to Air Conditioning (A/C) System Performance Test.

Are the readings within the specified ranges found on the A/C Performance Chart?

Go to Step 13

Go to Step 7

7

The A/C compressor is malfunctioning.

Remove the expansion device and inspect for contamination. Refer to Air Conditioning Evaporator Thermal Expansion Valve Replacement.

Did you find metal flakes on the expansion device?

Go to Step 9

Go to Step 8

8

Inspect the expansion device for a brown, powdery residue indicating desiccant in the A/C system.

Is a brown, powdery residue present?

Go to Step 11

Go to Step 12

9

  1. Remove the compressor hose from the compressor. Refer to Compressor Hose Assembly Replacement.
  2. Inspect for metal flake contamination at the line connections and the compressor ports.

Is metal flake contamination present?

Go to Step 10

Go to Step 12

10

  1. Replace the A/C compressor. Refer to Air Conditioning Compressor Replacement.
  2. Replace the thermal expansion valve. Refer to Air Conditioning Evaporator Thermal Expansion Valve Replacement.
  3. Replace the A/C refrigerant filter. Refer to Air Conditioning (AC) Refrigerant Filter Replacement.
  4. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.

Is the action complete?

Go to Step 13

--

11

  1. Flush the A/C system. Refer to Flushing.
  2. Replace the thermal expansion valve. Refer to Air Conditioning Evaporator Thermal Expansion Valve Replacement.
  3. Replace the A/C compressor. Refer to Air Conditioning Compressor Replacement.
  4. Replace the A/C refrigerant filter. Refer to Air Conditioning (AC) Refrigerant Filter Replacement.
  5. Replace the condenser. Refer to Air Conditioning Condenser Replacement.
  6. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.

Is the action complete?

Go to Step 13

--

12

  1. Replace the A/C compressor. Refer to Air Conditioning Compressor Replacement.
  2. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.

Is the action complete?

Go to Step 13

--

13

Operate the system in order to verify the repair

Did you find and correct the condition?

System OK

Go to Symptoms - HVAC Systems - Manual for the manual system

or

Go to Symptoms - HVAC Systems - Automatic for the automatic system