Notice: Some engine noise is characteristic to the design. Compare the sounds
in other engines in order to make sure that you are not trying to correct
a normal condition.
- There are four steps to diagnosing engine noise, they include:
• | Under which operating conditions it exists |
• | At what rate, and at what location in the engine |
• | Compare the sounds in other engines in order to ensure that you
are not trying to correct a normal condition. |
- Remember, engine noise is generally synchronized to either engine
speed (caused by the crankshaft, connecting rods or pistons) or one-half engine
speed (valve train noise). Try to determine the rate at which the noise is
occurring.
Main Bearing Noise
- Damaged or worn main bearing noise is revealed by dull thuds or
knocks which happen on every engine revolution. This noise is loudest when
the engine is under heavy load.
- Excessive crankshaft end play is indicated by an intermittent
rap or knock sharper than a worn main bearing.
- The following are causes of main bearing noise:
• | Thin, diluted or dirty oil and/or filter |
• | Excessive main bearing clearance |
• | Excessive crankshaft end play |
• | Out-of-round crankshaft journals |
• | Loose crankshaft pulley |
• | Loose flywheel or torque converter |
Connecting Rod Bearing Noise
A damaged or worn connecting rod bearing will produce knock under all
speeds. During the early stages of wear, connecting rod noise may be confused
with piston slap or loose wrist pins. Connecting rod knock noise increases
in volume with engine speed and is at its loudest on deceleration.
The following are causes of connecting rod bearing noise:
• | Excessive bearing clearance |
• | Worn crankshaft connecting rod journal |
• | Thin, diluted or dirty oil and/or filter |
• | Crankshaft connecting rod journals out-of-round |
• | Misaligned connecting rod |
• | Connecting rod bolts not properly torqued |
• | The wrong bearing inserts or misaligned bearing half. |
Timing Gear or Chain and Sprocket Noise
Engines designed with timing gears, or those equipped with a timing
chain and sprockets, can produce different noise. The most common noise is
a high frequency, light-knocking sound. This sound will generally be the same
in intensity whether the engine is idling, operating at high speeds, or under
load.
The following are causes of timing gear or chain and sprocket noise:
• | Worn timing chain and/or gears |
• | Gear or sprocket loose on the shaft |
• | Too much end play in the camshaft or crankshaft |
Loose or improperly seated camshaft timing gears are usually loudest
when warm. They are speed sensitive only. They are not load sensitive.
Cam gear noise will usually be evident at a warm idle in neutral and
sounds much like a loose timing chain noise.
Piston Noise
Piston pin, piston, and connecting rod noise are hard to separate. A
loose piston pin, for example, causes a sharp double knock usually heard when
the engine is idling, or during sudden acceleration then deceleration of the
engine. A piston pin that has been improperly fitted will emit a light ticking
noise that is more noticeable with no load on the engine. Excessive piston-to-cylinder
bore clearance will cause piston slap noise. The noise is similar to a metallic
knock, as if the piston were "slapping" the cylinder wall during
its stroke. As with most engine noise, understanding the cause of the noise
will help you imagine what the noise sounds like. An indication of piston
slap is a decrease in noise as the engine warms up. When the engine is cold,
the piston to bore clearance is greater and piston slap will be louder. The
following are causes of piston noise:
• | Worn or loose piston pin or bushing |
• | Improper fit of the pin |
• | Excessive piston-to-cylinder bore clearance |
• | Carbon deposits on top of the piston striking cylinder head |
• | Worn or broken piston ring land |
• | Broken or cracked piston |
• | Misaligned connecting rods |
• | Excessive ring land clearance |
• | Insufficient ring-end gap clearance |
• | Piston 180 degrees out of position |
• | Incorrect piston cam grind |
Rattle (Balance Shaft)
Balance shaft rattle sounds like a tinny, chattery rattle or a knocking
noise that seems to come from the top rear of the engine. This noise is most
pronounced when the engine is hot, and is not affected by engine load. An
example would be dirt lodged in the root between two gear teeth. Each time
the root between two balance shaft gear teeth meshes with a cam gear tooth,
the balance shaft is momentarily forced upward. This pivots the shaft through
the front bearing, causing a downward force on the rear bearing that eventually
wears the rear bearing, causing a rattle. The following are other factors
that contribute to balance shaft bearing rattle:
• | A tight link on the timing chain |
• | Damaged, broken, or dirty teeth on the balance shaft gears |
• | A worn timing chain tensioner |
• | Misaligned rear balance shaft bushing |
Flywheel Noise
Notice: Converter bolts that are too long may dimple the torque converter clutch
apply surface and cause a shudder condition.
A loose or cracked flywheel will
produce an irregular thud or click. To test for a loose or cracked flywheel,
operate the vehicle at approximately 32 km/h (20 mph) and shut
off the engine. If a thud is heard, the flywheel may be loose or damaged.
This type of thud is loudest on deceleration. Loose torque converter-to-flywheel
or flywheel-to-crankshaft bolts will sound similar to bearing knock. This
condition produces several raps during quick acceleration on a free running
engine. Depending on the idle smoothness, when the transaxle is in gear, the
noise may or may not appear. Check the torque converter-to-flywheel and the
flywheel-to-crankshaft bolts before attempting to investigate any bearing-related
knock.